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Plastics in Automotive Engineering 2017

VDI Wissensforum GmbH (ed.)

Series: VDI-Berichte

Volume 4348 2017

Results in this title

Titelei/Inhaltsverzeichnis S. I-XI

„… ic s in A u to m o ti ve E n g in e e ri n g 2 0 1 7 Plastics in Automotive Engineering K …” „… Plastics in Automotive Engineering © VDI Verlag GmbH · Düsseldorf 2017 Alle Rechte, auch das des …” „… the annual international plastics conference 'Plastics in Automotive Engineering 2017'. Overview …”

G. Prautzsch, T. Stier, T. Coeln Electrochemical corrosion and its prevention with polyamides S. 241-244

„… as a member of the KD Feddersen Group (Hamburg) has been involved in the production of engineering …” „… . Glass-fiber-reinforced polyamides 6, PA66, 6.10, 6.12 play an indispensable rôle in the international automotive industry …” „… engine test benches in the automotive industry where 3000 hours of continuous running with different …”

P. Hörmann, K. Bornemann, F. Flueggen, H. Herten, V. Hohm, T. Ströhlein Lightweight design at Volkswagen S. 203-214

„… disadvantages of fiber-reinforced plastics (FRP) are known in the context of an application in automotive …” „… have not yet succeeded in breaking through commercially as regards an automotive high-volume …” „… example, for the construction industry. Where is the challenge in using this technology for automotive …”

M. Franzen, G. Oberhofer, R. Schwarzer Improved crash simulation of endless-fiber-reinforced thermoplastics – organic sheets S. 109-120

„… weight reduction in the automotive area. However these materials feature a very complex mechanical …” „… , correctly predicting the elastic, plastic and fracture behavior in dynamic impact loadings. MATFEM …” „… Kirchhoff Automotive Deutschland GmbH have developed a material model for crash simulations in order to be …”

J. Gómez-Monterde, J. Hain, M. Ll. Maspoch Characterization of microcellular plastics for weight reduction in automotive interior parts S. 165-178

„… Characterization of microcellular plastics for weight reduction in automotive interior parts …” „… Catalunya-BarcelonaTech, Terrassa, Barcelona, Spain Abstract The present work deals with foaming plastic materials in …” „… order to reduce weight, cost and carbon footprint in automotive parts. Glass-fiber-reinforced …”

J. Reddemann, H. Seifert Energy-efficient production of thermoplastic CFRP parts by one-step direct processing S. 135-144

„… compared with aluminum [2]. The current utilization of fiber composites in automotive engineering has …” „… plastics have so far in the automotive industry been used mainly in areas of application involving small …” „… improving energy efficiency in the production of fiber-reinforced plastic components is the so-called …”

A. Hoffmann It doesn't get greener than this! – Sustainable, economical, safe: engineering recyclates for the automotive industry S. 157-160

„… fuels has paved the way for lightweight plastics in many automotive applications. If this green approach …” „… in the automotive sector are a condition of delivery. We produce on the very latest systems with …” „… It doesn't get greener than this! Sustainable, economical, safe: engineering recyclates for the …”

P. Gamonal-Repiso, J.M. del-Mazo, M. Sánchez-Soto Surface quality: improving the quality perception of molded parts S. 191-202

„… surface. 1. Introduction Quality appearance is of great importance in the production of automotive …” „… , from the point of view of automotive applications, are shown in Table 4. Sa Sq Sz A B C A …” „… standardized procedure in the sampling conditions for textured surfaces in automotive applications. 200 …”

D. Häffelin Innovative processing of thermoplastic composites for the Porsche Panamera brake pedal – Continuous-fiber technology for safety components in the vehicle S. 121-134

„… Continuous-fiber technology for safety components in the vehicle Dipl.-Ing. D. Häffelin, BOGE Rubber & Plastics …” „… quality-assured cost-effective vehicle systems in relevant numbers with the potential for further increases in …” „… economically in large-scale production. Taking a safety component as an example, BOGE Rubber & Plastics …”

A. Liebsch, R. Kupfer, M. Gude, P. Müller, N. Andricevic Hollow profiles, organo-sheets and LFRT node structures: hybrid components made of fiber-reinforced plastics for automotive serial production S. 215-226

„… fiber-reinforced plastics for automotive serial production A. Liebsch, R. Kupfer, M. Gude, Institut für …” „… major technical challenge here is the high process pressures in injection molding and the resulting …” „… . Motivation The further development of electric mobility is currently a research and development focus in …”

doi.org/10.51202/9783182443483

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PIAE Europe 2023

VDI Wissensforum GmbH (ed.)

Series: VDI-Berichte

Volume 2418 2023

Results in this title

Titelei/Inhaltsverzeichnis S. I-XII

„… workshopsWorld Cafés: Manufacturing trends in plastic components++Hands-on area: exhibits to touch and discuss …” „… , Renault, Guyancourt, FranceUse of plastic in the new MAN truck – sustainable solutions, also through the …” „… | 148 mm x 210 mm Materials in the electrified drive/ Werkstoffe im elektrifzierten BereichEngineering …”

M. Schlummer, D. Arends Recycling of Plastics from Automotive Shredder Residues S. 275-288

„… spectroscopic sorting methods can also be used in the sorting of plastic-rich automotive shredder residues: XRT …” „… Engineering and Packaging, Freising, Germany Abstract In the production process and at the end of a vehicle …” „… qualities of sorted regrinds. In the recent years the Fraunhofer Institute for Process Engineering and …”

D. Braun, E. Kougioumtzi, O. Geiger, M. Prinz From Scrap Tires to Door Handles S. 427-436

„… From Scrap Tires to Door Handles High-Performance Plastic Parts made from Sustainable Engineering …” „… not be sufficient to meet the requirements. In particular, for safety-relevant plastic components with …” „… engineering plastics in particular will not be limited to mechanical processing processes. Added to this is …”

N. Schlutig Pushing the boundaries of eco-solutions based on recycled polypropylene compounds for contributing to sustainable cars of the future S. 213-228

„… ' market share in automotive manufacturing. With this aim in sight, since 1992 SPCEU has been developing …” „… thermoplastics like PA and PBT compounds in mechanical and structural automotive applications. This ‘new …” „… compared to engineering plastics to see whether any benefits are secured in terms of the carbon footprint …”

A. Bunjes Systematic investigations into the molecular and material properties of impact-modified PP recyclates for automotive applications S. 601-612

„… components in automotive engineering. From a technical point of view, their use is made more difficult by …” „… possible molecular changes in the plastic during the recycling process, which can ultimately also affect …” „… sustainable products has been increasing for years. For the automotive industry, this means, in particular, a …”

H. Häberle Use of plastic in the new MAN truck – sustainable solutions, also through the use of recyclates S. 83-92

„… finish - the logo element of MAN Nutzfahrzeuge AG], Plastics in Automotive Engineering, VDI Verlag 2008 …” „… polypropylenes - does PA 6 still have a future?], Plastics in Automotive Engineering, VDI Verlag 2017 [4] Häberle …” „… Use of plastic in the new MAN truck – sustainable solutions, also through the use of recyclates …”

S. Sampson, L. Fredriksson, M. Bromberger Design for Sustainability Targeting the Strategic Application of Topology Optimization – Lightweighting of structural parts and subsystems S. 437-450

„… performance of these parts in early concept has been a major challenge within the automotive industry. 4 …” „… . Holistic approach needed The process of using structural plastic inserts to improve a body-in-white’s (BIW …” „… addressing problems encountered in automotive development, Sika is a key development partner for both …”

M. Barbolini, F. Naudin Cooling pipes for high performance application based on PPS S. 123-128

„… injection technology (PIT) for plastic coolant pipes in the automotive industry. The advantages of PIT over …” „… Automotive, Laives, Italy; Ing. François Naudin, Celanese Engineering Materials, Sulzbach Abstract THERMAL …” „… creep resistance is needed. It is increasingly used in the automotive sector where resistance to fuel …”

W. Hübsch, H. Dannbauer, C. Gaier, S. Fischmeister Development process of short-fiber-reinforced plastic components with regard to structural durability S. 301-320

„… outstanding role in automotive engineering as a way of reducing fuel consumption and protecting the …” „… successfully in the automotive industry, rail vehicle industry and general mechanical engineering for about 30 …” „… method, automotive engineering, short-fiber-reinforced plastics, fiber orientation, S-N curve …”

M. Däbritz, K. Scherer Halving the CO2 footprint through process integration in the production of coated plastic parts S. 239-256

„… GmbH commenced production of injection-molded parts in engineering plastic for the automotive industry …” „… Halving the CO2 footprint through process integration in the production of coated plastic parts …” „… department. 1.2 Introduction However, it is not only in the automotive sector that due to requirements …”

F. Meißen, H. Gleich The next level of polymer parts in CAE – From the process to the process chain, from the individual part to the assembly S. 355-362

„… the world, demand for plastic components is also continuously increasing in the automotive industry …” „… similar way to many other branches of industry, the use of plastics is also increasing in the automotive …” „… and requires less secondary finishing. 1. Predictive engineering in plastics applications Throughout …”

J. Haspel, C. Höfs Engineering plastics as enablers for HV battery systems of the next generation S. 103-112

„… materials in a complex and costly manner, despite engineering plastics offering great potential here through …” „… requirements for materials. Engineering plastics can beprecisely adapted to the needs of the automotive …” „… of a plastic battery housing In a joint project, Envalior, Dormagen and Kautex Textron GmbH & Co KG …”

S. Lang, C. Niermann Sustainably high-quality! Are recyclates the only way to reduce CO2? S. 159-182

„… applications in automotive engineering. The increasing demand for sustainable materials is already leading to a …” „… ., Carsten Niermann, M.Sc., AKRO-PLASTIC GmbH, Niederzissen; Abstract In order to counteract man-made …” „… : Plastics Europe, Korea LCI and Ecoinvent 2.2) 2. Sustainable raw materials for plastic compounds In …”

R. Hofer, M. Jacobi 26% weight savings in an automotive headlight housing due t o MuCell® foaming technology S. 383-388

„… 26% weight savings in an automotive headlight housing due to MuCell® foaming technology Getting …” „… the most out with MuCell Engineering Roman Hofer, 2LIMIT GmbH, Dresden; Dipl.-Ing. Martin Jacobi …” „… recent automotive generations and the L/d ratio (injection path length to wall thickness) has thereby …”

K. C. Keller What society and values could look like tomorrow – And what that could mean for the automotive future S. 689-XIV

„… automotive future will look different In each future scenario, mobility, the automotive, infrastructure …” „… , given the anticipated role of gamification. Regarding the automotive-futures in the Bonus-System …” „… as their approach to sustainability. Therefore, the automotive futures in the “Return of the blocs …”

Entwicklung Leichtbau-Unterfahrschutz für BEVs in FVK-Bauweise Development of a lightweight underride guard for BEVs in FRP S. 61-72

„… automotive engineering. Classic underbody panels made of GMT (glass-mat-reinforced thermoplastic) with a …” „… the art. In the course of the early evaluation of lightweighting approaches in plastic as …” „… Development of a lightweight underride guard for BEVs in FRP Thermoplastic lightweight …”

W. Hübsch, H. Dannbauer, C. Gaier, S. Fischmeister Entwicklungsprozess kurzfaserverstärkter Kunststoffkomponenten bezüglich Betriebsfestigkeit S. 321-342

„… Components in Mechanical Engineering”, VDMA Verlag Frankfurt/Main, 7. Ausgabe, 2020. [11] Minichmayr R …” „… Wolfgang Hübsch, Helmut Dannbauer, Christian Gaier, Stefan Fischmeister, Engineering Center Steyr GmbH …” „… vermehrt in Bereichen eingesetzt wo die Betriebsfestig-keit zu den Kernfunktionen zählt. Beispiele dafür …”

doi.org/10.51202/9783181024188

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PIAE EUROPE

VDI Wissensforum GmbH (ed.)

2020

Results in this title

T. Stier, N. Lammert, C. Heinz, N. Unger Additive manufacturing based on screw extrusion: machines, material and applications in the automotive industry S. 181-196

„… employees in Europe, Asia and South America, we are producing over 165,000 tons of engineering plastic …” „… automotive industry. As a specialist in cockpits, door panels, bumper modules and innovative plastic vehicle …” „… automotive industry Dipl. Ing. T. Stier, Akro-Plastic GmbH, Niederzissen; N. Lammert, M. Sc., Yizumi …”

Titelei/Inhaltsverzeichnis S. I-VIII

„… 20 interactive workshops World Cafés: Manufacturing trends in plastic components + + Hands-on area …” „… of polyamide integrated in the plastic front-end carrier of the new Mercedes S-Class …” „… #EngineeringTomorrowsMaterials Magenta Yellow Black March 25-26, 2020, Mannheim, Germany Black PI …”

M. Hoyer Process-integrated material compounding for the sustainable manufacture of high-strength components S. 15-28

„… an elementary process in automotive engineering for the targeted modification of component properties …” „… plastics, which are often used in technical applications or in automotive engineering, there thus is a …” „… for stable and fully traceable processes. The use of fiberreinforced materials in automotive …”

S. Schmitz, D. Fischer Radiation cross-linking of plastics as a finishing process in series production S. 197-206

„… plastics and in certain applications can replace them. Plastic components thus achieve significantly …” „… trigger chemical reactions in the plastic parts and thus lead to a cross-linking of the molecules …” „… plastic ensure a sufficiently high strength even at temperatures of more than 350 °C. In addition, the …”

J. Rosenberger Innovative large-scale production application of thermoformed parts for electric vehicles S. 115-122

„… customer with exclusive engineering and development support in its own development and service center …” „… dies and about 10% to 20% compared to molds for plastic injection molding. In addition, in …” „… scratch-resistant, colourfast and has an optical depth effect. The plastic components for the body are pigmented in …”

R. Chaaya, J. Puta, P. Hasl, J. Goetzelmann Composite space frame: structural reinforcement for automotive liftgates/tailgates S. 9-14

„… needed in the automotive sector. For the core, up to 600,000 pieces per year can be produced by one …” „… Composite space frame: structural reinforcement for automotive liftgates/tailgates R. Chaaya …” „… vehicle's structure. The first applications of this technology in the automobile is for tailgates and …”

J. De Boever, G. Spingler Crash simulation of the new TNGA intake manifold in glass-fiber-reinforced polyamide S. 43-60

„… are used to both describe static and dynamic behavior. In the automotive industry in mass-production …” „… during the design phases. In the plastic industry, one method consists of making an injection process …” „… time. When the design is completed, requirements are defined in the tooling engineering so as to …”

325 Group Renault Plastic Material Vision for New Mobility Trends S. 311-332

„… too expensive for high-volume models in the automotive industry, although there are further …” „… Group Renault Plastic Material Vision for New Mobility Trends Expectation and Opportunities with …” „… explain briefly the plastic strategy of Group Renault depends strongly on the new definition of mobility …”

F. Vetter Emissions and odor under control – Thermoplastic elastomers for the vehicle interior S. 149-164

„… in automotive interiors has been a topic since the early 1980s. In order to do justice to the …” „… subject of emissions and odor in the automotive sector, KRAIBURG TPE started a project some years ago …” „… in the area of emission and odor have been worked out and KRAIBURG TPE's portfolio for automotive …”

W. Franz Effizienz- und Qualitätsverbesserung bei der Farbabstimmung im PKW Innenraum durch Digitales Color Matching S. 371-X

„… injection and compression molding of bipolar plates in the fuel cell application. Polymer Engineering and …” „… im Feldversuch getestet und ist nun in deren Fertigungsprozess integriert. 2. Traditionelle …” „… aufwändig in der nötigen Stückzahl erstellt und nach Prüfung global verteilt. Die Empfänger sind die …”

doi.org/10.51202/9783181023693

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Kunststoffe im Automobilbau 2017

VDI Wissensforum GmbH (ed.)

Series: VDI-Berichte

Volume 4347 2017

Results in this title

M. Franzen, G. Oberhofer, R. Schwarzer Improved crash simulation of endless-fiber-reinforced thermoplastics – organic sheets S. 113-124

Titelei/Inhaltsverzeichnis S. I-XI

„… reduction in automotive interior parts Dr. J. Gómez-Monterde, SEAT SA, Martorell, Spain; Dipl.-Ing. J …” „… VDI-Gesellschaft Materials Engineering Kunststoffe im Automobilbau © VDI Verlag GmbH · Düsseldorf 2017 Alle …” „… Wiedergabe (Photokopie, Mikrokopie) und das der Übersetzung, vorbehalten. Printed in Germany ISBN …”

J. Gómez-Monterde, J. Hain, M. Ll. Maspoch Characterization of microcellular plastics for weight reduction in automotive interior parts S. 167-180

P. Gamonal-Repiso, J.M. del-Mazo, M. Sánchez-Soto Surface quality: improving the quality perception of molded parts S. 193-204

doi.org/10.51202/9783182443476

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Plastics in Automotive Engineering PIAE EUROPE

VDI Wissensforum GmbH (ed.)

Series: VDI-Berichte

Volume 2343 2019

Results in this title

T. Wagner New testing techniques as a support for innovations in plastics development – Material testing as a building-block of product development S. 325-336

„… make new innovative plastic developments possible in the first place. Concrete examples from three …” „… of crash behavior with plastic components. In a high-speed tear-resistance test, the required high …” „… manufacturing has increased significantly in the automotive industry. In this context, the VDI 3405 standard …”

S. Tostar Volvo Cars recycled plastics strategy – Kick-starting with a recycled-plastics demo car S. 1-4

„… calculated on the basis of the actual weight of recycled plastic in a component and not by the weight of the …” „… the use of recycled plastic on the part of any premium automotive manufacturer. Volvo Cars is on a …” „… recycled-plastics demo car Challenges within the automotive industry One of the challenges in realizing this …”

Titelei/Inhaltsverzeichnis S. I-IX

„… 120 exhibitors 20 interactive workshops World Cafés: Manufacturing trends in plastic components …” „… . Gude, Institut für Leichtbau und Kunststofftechnik, TU Dresden Tape technology in automotive serial …” „… Application of a hybrid test specimen for designing potting compounds in automotive electric-drive motors …”

D. Degenhardt, L. Greve Elasto-viscoplastic temperature-dependent material model for a talc-filled PP/PE copolymer S. 57-76

„… and parametrization of unreinforced polymers for crash simulation]. Plastics in Automotive Engineering …” „… . 1. Introduction The application of thermoplastic polymers in the automotive industry has steadily …” „… reason they are assumed to be the same. In the automotive industry, this material finds wide application …”

T. Bröker, N. van Riel, G. Slik, Berend Hoek 30% weight savings and process improvement with a new ABS-LGF alloy material replacing metal for an instrument carrier, enabling a high dimensionally stable part S. 533-552

„… reduction continues to have high priority in the automotive industry. Lightweight construction plays a very …” „… plastic solution. 2. Successful material substitution thanks to close collaboration In 2015, Trinseo …” „… components are to be replaced by plastic parts in order to effectively reduce weight. Glass-fiber-reinforced …”

S. Glaser, A. Wonisch, D. Fertig Thermomechanical simulation of glass-fiber-reinforced plastic components with Ultrasim® S. 115-132

„… pedestrian protection], VDI Conference Plastics in Automotive Engineering, Mannheim 2006, conference …” „… requirements must be met. Particularly in the automotive sector, components produced by the injection-molding …” „… view to assisting customers in the design of their plastic components [2-4]. With the aid of a …”

C. Schütz, L. Lewerdomski, E. Körner, C. Winkelmann Sustainable materials for the interior parts S. 5-16

„… definition of which is particularly oriented in the automotive sector on the basis of their production …” „… property profile, engineering plastics represent a steadily growing group of materials in dominant …” „… industrial sectors [1]. Particularly in the automotive industry, plasticspecific manufacturing processes …”

A. Falke, M. Bohn, T. A. Osswald The systematic path to dimensionally stable plastic components – Differentiation of acceptance dimensions and utilization dimensions S. 277-300

„… into account in functional design if dimensionally stable and thus properly functioning plastic molded …” „… changes in a plastic component that take place between production of the molded part and its utilization …” „… are being measured. Special aspects of measuring plastic molded parts are examined in order to ensure …”

W. Kornsteiner, F. Lim, H. Heitkamp, H. Traut Optimized MuCell design with FEA support of a crash-relevant functional part with high requirements for surface quality S. 553-566

„… produce foamed parts, with the focus on engineering parts and precision items. In general, the MuCell …” „… can exploit further potentials in designing plastic components and in mold construction. These not …” „… plastic component. In order to maintain this single-phase solution, a screw position regulator, a machine …”

S. Bürger, A. Kaplangiray, K.-U. Lichi Automotive interior decorative bezels in the 2K reverse grain overmolding manufacturing process S. 373-388

„… Automotive interior decorative bezels in the 2K reverse grain overmolding manufacturing process …” „… automotive applications are usually designed with paint-system surfaces as in-mold laminated components (IML …” „… avoiding sharp-edged transitions and angles, stagnation areas are excluded in which plastic could be …”

D. Degenhardt, L. Greve Elasto-viskoplastisches temperaturabhängiges Materialmodell für ein Talkum-gefülltes PP/PE Copolymer S. 77-96

„… in Automotive Engineering International Conference, Mannheim, 2018 [9] Rahava, R., Caddell, R.M …” „… , non-linear plastic Poisson’s ratio and fracture strain under uni-axial tension. The model validation is …” „… . 1. Einleitung Die Anwendung thermoplastischer Polymere im Automobilbau hat in den letzten Jahren …”

M. Trenktrog, C. Massonet, J. Ludwig, D. Backes Design and validation of functionally integrated interior components for energy-efficient vehicle cabin heating S. 233-254

„… choice of boundary conditions is based on common automotive air-conditioning systems already in series …” „… heating system confirm the potential for automotive applications mentioned above. In terms of energy, use …” „… non-uniform thermal environment Frontiers of Energy and Power Engineering in China SP Higher Education Press …”

doi.org/10.51202/9783181023433

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International Conference on Gears 2023

VDI Wissensforum GmbH (ed.)

Series: VDI-Berichte

Volume 2422 2023

Results in this title

Titelei/Inhaltsverzeichnis S. I-XXVIII

„… ofEngineering and Design, Technical University of Munich, Garching, GermanyTooth Bending Strain Rate Analysis in …” „… plastic gear 1319D. Zorko, N. Vukašinović, B. Černe, Faculty of Mechanical Engineering, University of …” „… a plastic wheel and a steel worm 1419C. Kirchhoff, P. Tenberge, Chair of Industrial and Automotive …”

I. Criscuolo, F. Carneiro, G. Guimarães, R. Rego, J. Mascheroni Indirect Selective Laser Sintering: Modeling and analysis of surface densification by shot peening S. 1681-1698

„… plastic deformation, but its implications are still poorly addressed in the literature. The objective of …” „… shot peening. 1. Introduction Transformations in the automotive sector have intensified the segment of …” „… PM gears is cold rolling, which causes plastic and tangential deformation in the material. Another …”

S. Ebrahimi, U. Kissling, C. S. Matkovič Evaluation of the NVH Characteristics of Gear Drives with Plastic Gears by the Forced Response Analysis S. 1403-1418

„… presence of viscous gear meshing damping is demanded in dynamic models with plastic gears. It is well known …” „… meshing stiffness was used by Bozca [12] to reduce the gear rattle noise in an automotive transmission …” „… gear material and noise level in spur gears for light load application in automotive vehicles. Their …”

C. Herzog, D. Drummer Influence of the injection molding process on the tooth deflection of plastic gears during operation S. 1435-1448

„… , they are widely used in power transmission systems in various industrial sectors such as automotive …” „… contact ratio increases with lower stiffness of the plastic gear. Thus, the stress concentrations in the …” „… tooth deflection of plastic gearsThe research in terms of the elastic tooth bending is mainly based on …”

T. Inoue, D. Iba, N. Fujita, A. Nishikawa, M. Ishii, J. Hu, H. Shimasaki, N. Miura, A. Masuda, I. Moriwaki, J. Hongu Effect of Load Cycles on Return Loss and Resistance of Sensor and Antenna Circuits Printed on Plastic Gears S. 659-674

„… surface of a plastic gear. In addition, we fabricated a monitoring antenna with the same shape as the …” „… of module 1 mm, tooth width 10 mm, and 48 teeth. The material is MC901, an engineering plastic PA6 …” „… Suzuki, Junichi Hongu, Daisuke Iba, Ichiro Moriwaki, Detecting nicked automotive transmission gears in …”

M. Rothemund, M. Otto, K. Stahl Applicability of classic analytical calculation approaches for the design of plastic gears S. 1483-1498

„… , and actuators in the automotive sector, where plastic gears offer advantages over steel gears due to …” „… of Munich (TUM), Garching, GermanyAbstract Plastic gears are produced cost-effectively in high …” „… from steel-focused analytical approaches to gears made of plastic. In addition, calculation results are …”

K. Lübke, K. Stein Quality inspection of special geometries measured with computed tomography – Evaluation of involute cylindrical gears according to ISO 1328-1 S. 1787-1802

„… 1328-1:2013 [1]. With decreasing sizes of involute cylindrical gears in e.g. the field of plastic gears, the …” „… are sufficient to control the manufacturing process. In contrast, conventional plastic gears are …” „… than one million plastic gears can be manufactured. Several gear cavities in a mold multiply this …”

L. Becker, P. Tenberge Crossed helical gears – simulative studies and experimental results on non-involute geometries S. 1499-1514

„… pressure and the sliding path on the plastic wheel partly behave in the opposite direction. Figure 3 shows …” „… plastic wheels and the deviation of an oil and grease lubrication, the differences in contact behavior of …” „… thickness shifts in favor of bigger plastic teeth. The optimization process taking into account the state of …”

C. Kirchhoff, P. Tenberge Optimization of the vibrational behavior of ZI crossed helical gears with a plastic wheel and a steel worm S. 1419-1434

„… drives has become a priority. Crossed helical gears with steel worm and plastic wheel are often used in …” „… plastic gear over several meshing positions. However, since the torque transmission in helical gears takes …” „… increasingly important goal in gearbox technology. In a large number of household appliances and automotive …”

B. Černe, N. Vukašinović, D. Zorko In-situ experimental methods for measuring tooth meshing displacements and wear during polymer gear tests using a high-speed camera with microscopy optics S. 1563-1580

„… Abrasion Behaviour of PA 66 Gears in Different Cycles, Advances in Materials Science and Engineering. 2014 …” „… In-situ experimental methods for measuring tooth meshing displacements and wear during polymer gear …” „… Mechanical Engineering, University of Ljubljana, Ljubljana, Slovenia AbstractThe present paper describes …”

F. Concli, M. N. Mastrone Latest advancements in the lubrication simulations of geared systems: a technology ready for industrial applications S. 499-518

„… still play a determinant role in several applications ranging from the automotive, to the aeronautical …” „… , with an increase in the power density and performances. Engineering tools allowing a comparison of …” „… the oil flow in an automotive manual transmission. The results of predictions of lubrication …”

P. Fischmann, A. Hilligardt, V. Schulze Tooth Root Burnishing in the Kinematics of Gear Skiving S. 1829-1844

„… smaller than calculated in the simulation due to elastic-plastic material effects at the entry of the tool …” „… Tooth Root Burnishing in the Kinematics of Gear SkivingInvestigation of a new process and tool …” „… reduziert und die Gesamtdauerfestigkeit deutlich erhöht. Bei Zahnrädern mit kleinem Modul in modernen …”

A. Carvalho, R. Rego, N. Fukumasu, D. Tamayo, F. Nascimento, I. Machado PVD Deposition of Nb-MoS2 Coatings on Gear Carburized Steel S. 1071-1082

„… , the automotive sector has shown a trend toward electrification in all segments. The introduction of …” „… have recently received great attention in many engineering areas due to their unique optical …” „… commonly observed in materials science and engineering, where H represents hardness and E represents Young …”

D. Gallagher, E. Wiita, R. Weidig Improved Method for Validation of Root Stress in Polymer Gears S. 1333-1350

„… Improved Method for Validation of Root Stress in Polymer Gears introducing a hybrid approach to …” „… Kingdom 1. Introduction Precision gears manufactured from various types of steel have been in common usage …” „… both the mathematical work of Euler in 1765, and Whitworth’s patent of the gear hobbing machine in 1835 …”

P. E. Schnetzer, J. Pellkofer, K. Stahl Calculation method for wear of steel-bronze rolling-sliding contacts relating to worm gears S. 907-926

„… ), School of Engineering and Design, Technical University of Munich, Garching, Germany Symbols A mm Running …” „… parameter °C Bulk temperature m mg Total material loss - Poisson ratio p N/m Pressure in contact area m /s …” „… disk / test temperature 2 VDI-Berichte Nr. 2422, 2023 9071. Zusammenfassung Schneckengetriebe werden in …”

doi.org/10.51202/9783181024225

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Dritev 2022

VDI Wissensforum GmbH (ed.)

Series: VDI-Berichte

Volume 2401 2022

Results in this title

C. Ugare, A. Sibirko Plastics in high reliability Power Inverter Applications S. 209-222

„… complications of using plastic coolant housing in power density, costs, electromagnetic compatibility (EMC), and …” „… of the plastic coolant housing are presented in this pa-per. 1. Introduction For several commercial …” „… applications are up to 13 kilowatt per litter (kW/l) while in automotive applications values bigger than 20 …”

F. Lagier, N. Freund, K. Bause, S. Ott, A. Albers Simulation-based evaluation of high-speed PEEK gears in automotive powertrains and design of a validation environment for high-speed gears S. 223-240

„… Simulation-based evaluation of high-speed PEEK gears in automotive powertrains and design of a …” „… rpm. This paper thus describes the methodology for evaluating the benefits of plastic gears in …” „… potential use of PEEK in the field of high-speed automotive gearboxes can be determined, an initial analysis …”

F. Schuchter, M. Schönstein, K. Bause, A. Albers Temperature Modelling of a Dual Clutch with Artificial Neural Networks S. 335-346

„… Product Engineering at Karlsruhe Institute of Technology (KIT), Karlsruhe Abstract Sensor models in …” „… approach to simulate property profiles of short fiber plastic composites shows the benefit of ANN in the …” „… vehicle transmissions play a crucial role for their control and regulation. In this context, clutch …”

doi.org/10.51202/9783181024010

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International Conference on Gears 2017

VDI Wissensforum GmbH (ed.)

Series: VDI-Berichte

Volume 2294 2017

Results in this title

M. Kanters, B. van Wissen, R. Nickel Relevant tribological testing method for high performance plastic gears S. 1507-1518

„… past few years towards a more specialized, higher value-added businesses in Automotive, Electrical and …” „… tribological applications such as gears. DSM has a successful track record in automotive gear applications …” „… different failure mechanisms associated with the use of plastic materials in gear applications …”

J. Cathelin, R. Janssen Material data for advanced plastic gear simulation S. 1553-1564

„… overview on the state of art in plastic gear material data for plastic gear calculation. Based on the …” „… . Introduction Popularity of plastic gearing is constantly increasing. Plastic gears are found in various …” „… accuracy. 2. Gear predictive engineering workflow Most common plastic gear failure modes are wear …”

J. J. Liou, S. Rakuff The development of worm drives S. 503-516

„… view. Plastic worm drives: There is increasing demand from automotive, home/medical appliances, and …” „… rolling in the worm meshing. The plastic gear surface typically wear slowly with a low specific wear …” „… function of price of each plastic relative to the price of POM per kg. Even the price of super-engineering …”

R. Weidig Adoption of polymer gears – Challenges and solutions S. 1565-1574

„… Institute: “The use of plastic in automotive gears”, VDI Transmission Conference, Germany 2012 [2] Alan …” „… aggressive engine or transmission fluids engineering polymers no longer deliver the required performance in …” „… were supplied by Victrex moulded in VICTREXTM PEEK 650G representing a typical automotive engine …”

G. Hlebanja, S. Kulovec, D. Zorko, J. Hlebanja, J. Duhovnik Influence of the tooth flank shape on thermal load of the gear S. 1583-1592

„… precision engineering, the automotive industry, electrical engineering, etc. And both materials are …” „… , J. Duhovnik, University of Ljubljana, Slovenia Abstract This paper discusses differences in …” „… thermal load of cylindrical, plastic involute and S-gears. Whereas there are thermal (temperature) models …”

K. Mao, V. Goodship, N. Madhav, R. Ramakrishnan, P. Langlois Experimental Investigations of Polymer Composite Gear Performance S. 1625-1636

„… transmission, especially within automotive engineering. This paper presents an extensive experimental …” „… . Yelle and F. Safah, ‘Experimental investigation of the load cycle in a plastic gear mesh’, Int. Symp …” „… . Madhav, R. Ramakrishnan, M. Millson, School of Engineering and WMG, Warwick University, Coventry, UK; P …”

R. Meissner, M. Liewald, T. Benkert, M. Hiller, W. Volk Multi-component gearwheels and their manufacturing processes S. 1299-1306

„… , Technical University of Munich, Institute of Metal Forming and Casting (utg) Abstract Gearwheels in …” „… automotive applications are usually monolithic parts. Adapting the already known concept of multi-component …” „… ring as the die in the forging tool allows manufacturing the wheel body as well as joining wheel body …”

L. Gondecki, M. Weibring, P. Tenberge Simulation and test method for the lubricant’s influence on the wear and fatigue mechanisms on tooth flanks S. 29-40

„… and Automotive Drivetrains, Ruhr-University Bochum Abstract The tribological conditions in …” „… PD additives (plastic deformation) which smooth the surface structure without abrasive wear. In Fig …” „… discs in aero-engines. Fatigue of Engineering and Structures, Institut of Mechanical Engineers, pp …”

doi.org/10.51202/9783181022948

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Kunststoffe im Automobilbau 2016

VDI Wissensforum GmbH (ed.)

Series: VDI-Berichte

Volume 4342 2016

Results in this title

L. Gervat, M. Lacuve, J. M. Fiard, G. Gauge, F. Bekaert Determination of thermal damages undergone by plastic parts in stochastic environments: application to air ducts S. 107-120

„… Determination of thermal damages undergone by plastic parts in stochastic environments …” „… accurate way of estimating the real damage suffered by plastic parts in environments with stochastic …” „… automotive industry has always been very proactive in embarking on new technologies. This trend has always …”

G. Liraut, A. Tebib Mono-polymer lift-gate solution cuts CO2 emissions S. 47-60

„… collaborated closely in the engineering phase to design the actual structural part of the lift-gate. Trinseo …” „… for the new Renault Espace in 2015 which required a larger plastic part resulting in new technical …” „… structural part and the inner skin) of the lift-gate. The two plastic parts had to be assembled together in …”

A. van den Einden, P. van der Velden Study of lightweight applications in truck development – Metal replacement of a headlamp frame by a thermoplastic S. 319-326

„… ) structural metal part by a part made of a reinforced plastic. This study was carried out in cooperation with …” „… plastic design to emerge. Introduction to lightweight applications in trucks Even in the truck sector …” „… and more recently plastic applications in the engine such as the valve cover and oil sump have been …”

U. A. Karsch Tanksysteme aus Kunststoff, Energieträger für zukünftige Fahrzeugkonzepte S. 301-318

„… Literatur: [1]. Karsch, U.A.: The fuel Tank: A complex system made of plastic, in Plastics in Automotive …” „… . Karsch, Kautex Textron, Bonn Kurzfassung Die Mehrheit der heutigen Kraftstofftanksysteme in aller …” „… Welt besteht aus Kunststoff, mehrheitlich aus hochmolekularem Polyethylen (HDPE) in Einschicht- und …”

doi.org/10.51202/9783182443421

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Plastics in Automotive Engineering 2016

VDI Wissensforum GmbH (ed.)

Series: VDI-Berichte

Volume 4343 2016

Results in this title

L. Gervat, M. Lacuve, J.M. Fiard, G. Gauge, F. Bekaert Determination of thermal damages undergone by plastic parts in stochastic environments: application to air ducts S. 105-118

G. Liraut, A. Tebib Mono-polymer lift-gate solution cuts CO2 emissions S. 45-58

A. van den Einden, P. van der Velden Study of lightweight applications in truck development – Metal replacement of a headlamp frame by a thermoplastic S. 315-322

„… ) structural metal part by a part made of a reinforced plastic. This study was carried out in cooperation with …” „… plastic design to emerge. Introduction to lightweight applications in trucks Even in the truck sector …” „… more recently plastic applications in the engine such as the valve cover and oil sump have been …”

U. A. Karsch Plastic fuel tank systems, energy carriers for future vehicle concepts S. 297-314

„… system made of plastic, in Plastics in Automotive Engineering conference, Mannheim, 13th/14th April 2002 …” „… of plastic, mostly from high-density polyethylene (HDPE) in single- and multi-layer wall …” „… markets fuel tank systems are over 90% made of plastic while in the BRIC countries figures of more than 60 …”

F. Schumann, R. Ankele, F. Jürgens, H-J. Endres The innovative hybrid fleece molding (HFM) concept as a sustainable alternative in direct comparison with the door panel for the Volvo XC90 S. 213-224

„… components for the automotive interior. In addition to consideration of the technical aspects, a first …” „… is a significant control variable in influencing fuel consumption. [1] The automotive interior too …” „… common use for decades in the automotive interior. 214 In a door trim panel, for example, these …”

R. Krischke, R. Poltrock, S. Stein Development of a lightweight instrument-panel support structure Material and production concept of the instrument-panel support tube made of long-glass-fiberreinforced partly aromatic polyamide for th... S. 259-278

„… ] and the VDI conference Plastics in Automotive Engineering 2015 [3] carbon-fiber pellets from …” „… was in the customer-relevant interpretation of requirements over a plastic-specific temperature range …” „… 2014 [3] Sustainable with carbon, Dr. Stephan Huber, 39th VDI conference Plastics in Automotive …”

I. Kleba, J. Emig Innovative PUR surfaces – self-healing and more S. 29-44

„… Institute for Plastics Engineering. In this test in the case of puroclear® the scratch starts to close up …” „… Innovation 42 Award 2015 in the field of automotive interiors on Puromer Rühl GmbH and its partners. A …” „… the vehicle interior and successfully introduced onto the market, such as in the fine-wood steering …”

doi.org/10.51202/9783182443438

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SIMVEC 2022

VDI Wissensforum GmbH (ed.)

Series: VDI-Berichte

Volume 2407 2022

Results in this title

S. Rafiee Experimental and theoretical prediction of a micromechanics-based stress state dependent failure model for ductile materials in ABAQUS, LS-DYNA and PAM-CRASH S. 231-248

„… the plastic deformation is taking place. The pre-necking engineering stress–strain relations shown in …” „… Automotive GmbH in Aschaffenburg Abstract Accurate representation of deformation and failure of the crash …” „… aluminium alloys are considerably and continuously used in the automotive industry due to their crash …”

N. Klinke, F. Schewe, B. Scholemann On the application of machine learning for the prediction of feasibility and thermal performance of cooling plates for battery electric vehicles S. 543-554

„… electrification of personal mobility is the thermal management of the traction batteries in the battery box. As a …” „… global automotive supplier, Mubea developed a novel manufacturing technology that enables the economic …” „… gas-tight prior to inflating the final channel geometry with unmatched design freedom. In the development …”

D. Bäder, S. Eibl, C. Wolf, P. Kolar, A. Oliva, F. Meyer 3D CFD Simulations of Snow Accumulation in the Wheel House of a Vehicle at different Driving Speeds S. 1-20

„… wettage simulations [14], [10], [15], [16], have also found their way into automotive development in …” „… 3D CFD Simulations of Snow Accumulation in the Wheel House of a Vehicle at different Driving Speeds …” „… . In the development of motor vehicles, information on the position of snow deposition is of great …”

C. Witzgall, S. Wartzack Crashsimulation mechanisch ermüdeter kurzfaserverstärkter Thermoplaste: Anisotropes Versagenskriterium zur Berücksichtigung vorausgegangener Schädigung S. 249-262

„… used in modern automotive engineering. On the one hand, the components bear loads during use, and on …” „… in LS-DYNA ist das *MAT_ANISOTROPIC_ELASTIC_PLASTIC (*MAT_157). Als anisotropes, elastoplastisches …” „… residual strength of thick laminate composites. In: Composites Part B: Engineering 195 (2020), S. 108070 …”

doi.org/10.51202/9783181024072

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Dritev – Drivetrain For Vehicles 2019

VDI Wissensforum GmbH (ed.)

Series: VDI-Berichte

Volume 2354 2019

Results in this title

V. Schroiff A modular Concept for EMI shielding of thermoplastic housings for E-Cars – An innovative approach to support weight saving and function integration S. II-161-III-VIII

„… radiation, the main concept consists of a plastic housing in combination with a highly conductive functional …” „… endeavoring to increasingly use plastic housings in the future (lightweight construction, functional …” „… Sealing Technologies GmbH & Co. KG, Weinheim Zusammenfassung Im Zuge des Wandels in der …”

C. Leonhardt, M. Otto, K. Stahl Potential of lightweight construction and component properties of joined spur gears S. I-179-I-196

„… automotive industry. In this paper the approach of a multi-component gear design with high-strength gear rim …” „… manufacturing and the heat treatment process. The multi-component design for gears in automotive dimensions has …” „… Kurzfassung Die Verschärfung der gesetzlichen Emissionsgrenzwerte macht das Thema Leichtbau in der …”

H. Gürbüz, S. Ott, A. Albers Potentials for improving the system behaviour of highspeed clutches for BEV using optimal transmission springs S. I-265-I-278

„… values that can lead to plastic deformations of the components. The frictional clutches used in …” „… diameters which are below the values common in automotive applications. With a constant clutch torque, the …” „… Antriebsstrang weiterzuentwickeln. Darüber hinaus zeigen die in der Forschung & Entwicklung verfolgten Konzepte …”

doi.org/10.51202/9783181023549

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Drivetrain for Vehicles 2016

VDI Wissensforum GmbH (ed.)

Series: VDI-Berichte

Volume 2276 2016

Results in this title

P. Gwinner, M. Otto, K. Stahl Torque-Vectoring Transmission with Reinforced Plastic Housing for an Electric Subcompact Vehicle – Measures to Integrate a Plastic Housing into an E-Drive Transmission S. 503-514

„… Proceedings of the FISITA 2012 World Automotive Congress, Lecture Notes in Electrical Engineering Series …” „… gearings. In addition, an ultra-lightweight concept with a reinforced plastic housing was designed based on …” „… Plastic Housing with Aluminum Inserts In a first step, the previous aluminum design of the CS02 housing …”

doi.org/10.51202/9783181022764

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International Conference on Gears 2019

VDI Wissensforum GmbH (ed.)

Series: VDI-Berichte

Volume 2355 2019

Results in this title

J. Cathelin Material data for advanced plastic gear simulation S. 1335-1344

„… calculation. This paper gives an overview on the state of art in plastic gear material data for plastic gear …” „… found in various applications like automotive, robotic, office machines, household, health care… The …” „… prediction accuracy. 2. Gear predictive engineering workflow Most common plastic gear failure modes …”

Titelei/Inhaltsverzeichnis S. I-XXVI

„… ratings of plastic gears by VDI 2736 and JIS B 1759 – In vision of building a new international standard …” „… Engineering, University of Ljubljana, Ljubljana, Slovenia Predicting wear for high performance plastic gears …” „… , ALBIS Plastic GmbH, Hamburg Advances in polyacetal materials for gears …”

B. van Wissen, M. Kanters, F. Mitsuzuka, K. Iwanaga, Ir. A. Hasanovic Predicting wear for high performance plastic gears S. 1323-1334

„… long-standing track record in a large variety of high performance, high temperature automotive applications …” „… . Especially in gear applications, Stanyl® has proven its value in high performance plastic gears for over more …” „… results. This originates from the elasto-plastic computations in FEM and the assumption of linear …”

J. Thomas, C. Gosselin, P. Eng Design and rating by means of loaded TCA of straight bevel differential gears S. 493-504

„… ., Canada Abstract In automotive differentials straight bevel gears are used to allow relative …” „… . 1. Introduction Straight bevel gears are the common solution for differential gears in automotive …” „… preferred method for high volume production in the automotive industry, but the underlying tooth form may …”

Z. H. Wu, Y. Q. Xu, K. A. Liu The Analysis on Grease Lubrication at Two Tapered Bodies Contact Considering Surface Roughness S. 1223-1236

„… automotive wheel bearings lubricated with grease. Lubrication Engineering, 2009,34(10):21–25. (In Chinese …” „… : Journal of Engineering Tribology, 2014,228(9):937–946. [6] Lugt P M. Grease lubrication in rolling …” „… . Lubrication Engineering, 2014,39(2):48–55. (In Chinese) [14] S Z Wen, T N Ying. A theoretical and …”

doi.org/10.51202/9783181023556

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International Conference on Gears 2022

VDI Wissensforum GmbH (ed.)

Series: VDI-Berichte

Volume 2389 2022

Results in this title

Titelei/Inhaltsverzeichnis S. I-XXVIII

„… . Weinmann, KURARAY Europe GmbH, Hattersheim, GermanyHigh performance plastic gear solution in the engine …” „… , GermanyEnsuring reliable grease service life in high temperature plastic gears 1249M …” „… Mechanical Engineering, RWTH Aachen University, GermanyTool wear development in gear skiving process of …”

K. Yanagisawa, A. Weinmann Weight and cost reduction potentials with high performance polymers for gears S. 1019-1032

„… . The automotive industry does not stand still. Improvements in vehicle safety, optimization of design …” „… Kuraray in Automotive. VDI-Berichte Nr. 2389, 2022 10213. What is GENESTAR™? GENESTAR™ (PA9T) is a …” „… polyamide-based engineering plastic developed from unique mon-omers. This thermoplastic resin is a well-balanced …”

W. Kassem, M. Oehler, B. Sauer, S. Schmidt, J. Hausmann Investigation of the time-dependent behavior of plastic gears with local tribological simulation S. 1281-1294

„… . Introductions Plastic gears have been used since the mid-20th century in low-load drives such as in watches …” „… increasingly in applications in the automotive industry, for example [2]. The biggest advantage over steel …” „… increase transmissible power enormously [6]. In the computational design of plastic gears, some special …”

B. van Wissen, M. Kanters, F. Mitsuzuka, K. Iwanaga, M. Meuwissen, A. Hasanovic Predicting static and fatigue performance of fiber reinforced plastic gears S. 1083-1098

„… solutions in a large range of application fields like automotive, electrical and electronics, consumer …” „… into account. In those cases an isotropic elasto-plastic material model is often used. In order to do …” „… into an elastic-plastic material model. However, in these injection molded bars the fibers are highly …”

L. Becker, D. Vill, P. Tenberge Optimized crossed helical gearboxes using non-involute transverse sections S. 1197-1208

„… appliances and functions in automotive engineering and production processes. As in worm gears, the high gear …” „… ratio in a small space is an advantage. The development of highly efficient and resilient plastic …” „… of the plastic material. To analyse the load distribution and multiple tooth engagement in detail the …”

J. Thomas, C. Gosselin, F. Mieth Design, strength calculation by ISO10300 and loaded TCA of forged differential bevel gears S. 157-170

„… Abstract In automotive differentials, straight bevel gears are used to allow relative rotation between the …” „… method for the high production volumes required in the automotive industry. In previous presentations [1 …” „… , 2] is extended to the load cycle value of 1 (“A”, Figure 3). Thus, in principle, plastic deformation …”

N. Tros, J. Brimmers, T. Bergs Approach for multiscale modeling the thermomechanical tool load in gear hobbing S. 1489-1502

„… is an established gear manufacturing process and is widely used in the wind power, automotive …” „… Approach for multiscale modeling the thermomechanical tool load in gear hobbing Nico Troß, Jens …” „… Production Engineering (WZL), Gear Department, Faculty for Mechanical Engineering, RWTH Aachen University …”

I. Hong, Z. Teaford, A. Kahraman A comparison of gear tooth bending fatigue lives from single tooth bending and rotating gear tests S. 45-74

„… of Mechanical and Aerospace Engineering The Ohio State University, Columbus, USA Abstract Gear tooth …” „… cost and availability but does not fully simulate the actual operating conditions of rotating gears in …” „… (SN) relationship regressed through STB testing compares to that produced in RG testing. In this …”

doi.org/10.51202/9783181023891

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