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International Conference on Gears 2019

VDI Wissensforum GmbH (ed.)

Series: VDI-Berichte

Volume 2355 2019

Results in this title

K. Smrczkova Wear resistant plastics – Bespoke plastic compounds for plastic gears S. 1345-1356

„… Wear resistant plastics Bespoke plastic compounds for plastic gears M. Sc. K. Smrczkova …” „… , ALBIS Plastic GmbH, Hamburg Abstract This document gives you an overview of the different wear …” „… protect compounds and the fillers which are used to improve wear resistance of plastic materials …”

J. Cathelin Material data for advanced plastic gear simulation S. 1335-1344

„… plastic gears usually experience plastic-plastic contact at higher temperatures and contact pressure. To …” „… friction for a specific plastic-plastic pair; with similar contact temperature, lubricant, surface …” „… internally lubricated compounds in case of steel-plastic and plastic-plastic contact. Wear measurement are …”

M. Uhlig, C. Pastor Simulation tool-chain for plastic gear design S. 1453-1460

„… Simulation tool-chain for plastic gear design Dipl.-Ing. Martin Uhlig, Robert Bosch GmbH …” „… legislators challenge the utilization of plastic gears in automotive applications. Components have to be …” „… concept determines durability of plastic gears. This method is also valid for uncommon designs. Tribology …”

B. van Wissen, M. Kanters, F. Mitsuzuka, K. Iwanaga, Ir. A. Hasanovic Predicting wear for high performance plastic gears S. 1323-1334

„… Predicting wear for high performance plastic gears Ir. Benjamin van Wissen, Dr.ir. Marc …” „… wear of plastic gears. The framework is demonstrated via a case study on an unfilled material, which …” „… . Especially in gear applications, Stanyl® has proven its value in high performance plastic gears for over more …”

A. Pogačnik, U. Kissling Layout of profile modifications for symmetric and asymmetric plastic gears S. 1461-1472

„… Layout of profile modifications for symmetric and asymmetric plastic gears Dr. A. Pogačnik …” „… precise dimensioned modification. Plastic gears produced in injection moulds have usually a quality …” „… elasticity modulus of plastic materials is approximatively 100 times lower compared to steel, resulting in …”

K. Humm, M.-S. Wirth, A. Linnemann, T. Schalk Determination of fatigue strength of plastic gears under consideration of environmental influences S. 1291-1298

„… behavior of plastics compared to steel. The calculation of plastic gears is complex and limited valid …” „… Determination of fatigue strength of plastic gears under consideration of environmental influences …” „… , the fatigue strength of plastic gears depends on environmental influences such as temperature and …”

B. H. Kien, D. Iba, Y. Ishii, Y. Tsutsui, N. Miura, T. Iizuka, A. Masuda, A. Sone, I. Moriwaki Vibration-based plastic gear crack detection system using a pre-learned convolutional neural network S. 1443-1452

„… Vibration-based plastic gear crack detection system using a pre-learned convolutional neural …” „… , health monitoring of plastic gears has remained largely unknown. Additionally, the rapid growth of deep …” „… construct a crack detection system of plastic POM (Polyoxymethylene) gears using a pre-learned convolutional …”

S. Detzel, Y. S. Krieger, M. F. Traeger, T. C. Lueth Design of gear surface models for 3D-printing of plastic gears S. 1401-1410

„… Design of gear surface models for 3D-printing of plastic gears S. Detzel, M.Sc., Y. S …” „… tools. State of the Art Besides a long history of gears made from metal, plastic gears have expanded …” „… their market share in recent years. Plastic gears are today fabricated for a large range of …”

C. M. Illenberger, T. Tobie, K. Stahl Flank load carrying capacity of oil-lubricated high performance plastic gears – Analysis of the pitting development in back-to-back tests S. 1379-1390

„… Flank load carrying capacity of oil-lubricated high performance plastic gears Analysis of the …” „… . Abstract Plastic gears for power transmitting gearboxes are gaining more and more importance. Operation …” „… plastic gears under load compared to steel gears may cause meshing interferences, which subsequently lead …”

I. Bae, U. Kissling Comparison of strength ratings of plastic gears by VDI 2736 and JIS B 1759 – In vision of building a new international standard S. 1267-1278

„… plastic, 1. If is taken from the plastic-plastic gear pair test and the mating gear is steel, 1 …” „… Comparison of Strength Ratings of Plastic Gears by VDI 2736 and JIS B 1759 In Vision of …” „… , Switzerland Abstract The demand for strength ratings for plastic gears has been consistently increasing …”

H.-J. Dennig, S. Monn, A. Vodermayer Thermoplastic high performance composite gears S. 1279-1290

„… the plastic/steel pairing is better suitable for higher performance compared to the plastic/plastic …” „… confirm that the plastic/steel pairing is better suitable for higher performance compared to the …” „… plastic/plastic spur gear pairing. It provides better heat dissipation for both dry running and grease/oil …”

R. Ratnagiri, M. Kato, H. Kuchelka Advances in polyacetal materials for gears S. 1357-1366

„… initiation/propagation, cyclic plasticity, creep and shifts in the load sharing of plastic gears through their lifetime …” „… amplitude also affects the self-heating of plastic materials under fatigue. To investigate this phenomenon …” „… Plastic Temperature Fig. 5: Effect of self-heating on the lifetime of Delrin® 311DP gears. Uncontrolled …”

A. Miltenović, M. Banić, V. Miltenović Prediction of heat generation of crossed axis gearbox S. 583-594

„… Concrete 0.72 780 Air 0.0242 1006 Plastic 0.19 1670 On the Fig. 4 is shown temperature distribution at …” „… aluminum, steel and plastic. Aluminum temperatures are shown in Fig.8 and proven experimentally. Average …” „… 0.39 oC or 0.69%. On the other hand average temperatures of housing made of plastic, average …”

Titelei/Inhaltsverzeichnis S. I-XXVI

„… 2019 3rd International Conference on High Performance Plastic Gears 2019 3rd International Conference …” „… International Conference on High Performance Plastic Gears 2019 f Strength evaluation Comparison of strength …” „… ratings of plastic gears by VDI 2736 and JIS B 1759 – In vision of building a new international standard …”

L. Stocco Complementary strengths of orbitless & planetary drives S. 1485-1496

„… internal velocities are highest, and superior NVH properties combined with plastic planets minimize noise …” „… vibrations shown in Fig. 4. The prototype is co-axial with plastic planets that are supported on both sides …” „… D-printed plastic adapter plates and aluminum tube stock is fixed on each side by 3 set-screws for easy …”

J. Fechler, S. Oberle, M. Knopfle, V. Merz Improvement of the noise and vibration behavior of an electromechanical brake booster – An integral approach S. 1431-1442

„… interfaces to the vehicle. The materials of the gears are metal and plastic. The motor pinion and the …” „… spindle are made out of metal, all other gears out of performance plastic materials. The plastic gears …” „… out of plastic material. Therefore the production process of the intermediate wheel was changed from …”

C. Chevrel-Fraux, R. Fargere, J. Bruyere, P. Velex Modelling of high power geared transmissions, introduction of a filling material S. 903-914

„… an elasto-plastic behaviour, and its constitutive relation is assumed to be a constant kinematic …” „… correspond to the linear elastic behaviour, and the other which correspond to the elasto-plastic behaviour …” „… dissipative elasto-plastic behaviour of it, the Masing lumped parameters model [17] is chosen. It is composed …”

Z. H. Wu, Y. Q. Xu, K. A. Liu The Analysis on Grease Lubrication at Two Tapered Bodies Contact Considering Surface Roughness S. 1223-1236

„… the flow index; φ is the grease plastic viscosity. This Reynolds equation is suitable for the state …” „… the flow index n is a constant and is not affected by film pressure variation. The plastic viscosity …” „… 0900 101.5167.9lnexp zp (11) 67.9ln101.5 09 0 z (12) where φ0 is plastic …”

N. C. Ecke, A. K. Schlarb, J. Holler, Jan Niedermeyer, P. Klein Thermal simulation of anisotropic PEEK-based tribocomposites S. 1411-1420

„… achieve good tribological properties and taylor the plastic materials to specific applications it is …” „… in tribological applications typically consist of a high-performance plastic, which is …” „… tribological testing, simulations were performed using a model that only comprises the plastic specimen (Fig …”

J. Tavčar, J. Kos, D. Zorko, J. Duhovnik A multi-criteria polymer gears design optimisation procedure S. 1473-1484

„… plastic gears, such international standards do not exist. The VDI-Berichte Nr. 2355, 2019 1473 method for …” „… the strength calculation of plastic gears was for several years the German guideline VDI 2545 [5 …” „… standard DIN 3990 [3]. In 2014, a new VDI 2736 guideline for plastic gears was released [6]. However, the …”

K. Stahl Foreword S. 1-2

„… Nr. 2355, 2019 1 damping at minimal costs. High-performance plastic materials offer the opportunity …” „… high ratio transmissions are a promising approach. Besides, the use of plastics for power train …”

S. Vonderschmidt, A. Ott, A. Vonderschmidt High speed driven tool for machine tools using magnetic transmission technology S. 1145-1154

„… conductibility – and thus no losses. This is possible by using ferrites or plastic molded magnets. The …” „… tools. VDI-Berichte Nr. 2355, 20191152 Fig. 11: Simulation of losses with plastic molded magnets and NO …”

S. Matkovič, A. Pogačnik, M. Kalin Comparison between VDI 2736 wear calculation and experimentally obtained results S. 1311-1322

„… 2736, which is currently the only available guideline for the strength calculation of plastic gears, it …” „… deformations of teeth will also be measured, since polymers behave in a viscoelastic-plastic manner. The …”

A. Weis, T. Deliktas, M. Liewald, N. Missal Cold forging of gear components by a modified Samanta process S. 1765-1776

„… hollow workpiece made of C4C material was modelled as rigid-plastic. The thermomechanical forming …” „… . Work. Technol., vol. 16, pp. 175–192, 1988. [2] H. Ike, “Surface deformation vs . bulk plastic …”

H. Wang, X. Wen, C. Zhou, Z. Liu Wear prediction for double helical gears grinded by forming method S. 315-330

„… helical tooth as several very thin cylindrical gear teeth [14, 15]. Then, the wear on plastic gear pairs …” „… between contact loads and tooth wear of engaged plastic gear pairs, International Journal of Mechanical …”

J. Thomas, C. Gosselin, P. Eng Design and rating by means of loaded TCA of straight bevel differential gears S. 493-504

„… convexo-convex. Under high loading conditions, some measure of plastic deformation occurs in the contacting …”

R. Beilicke, L. Bobach, D. Bartel Transient 3D TEHL simulation of spiral bevel gears under mixed friction conditions S. 529-540

„… for representative sections of the surface topographies with the aid of a numerical elastic-plastic …”

A. Kubo, M. Nagae, K. Kawasaki Japanese standardization for gear steel qualification via evaluation of HV-scattering S. 893-902

„… and bored, and that material is expanded by plastic deformation to be a ring form. The inner …”

D. Mevissen, C. Lopenhaus, T. Bergs Calculation of mixed friction conditions in large-scale rolling-sliding contacts for different surface structures S. 555-568

„… plastic according to BAR- TEL [3]. The solid contact pressure increases progressively with decreasing mean …”

P. Lopez Garcia, S. Crispel, T. Verstraten, E. Saerens, B. Vanderborght, D. Lefeber Wolfrom gearboxes for lightweight, human-centered robotics S. 753-764

„… electronic parts. Today, the Electrical/Electronics, Chemical/Plastics or Food industries have reached and …”

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International Conference on Gears 2022

VDI Wissensforum GmbH (ed.)

Series: VDI-Berichte

Volume 2389 2022

Results in this title

A. Pogačnik, U. Kissling The future of plastic gear standardization S. 1149-1160

„… The future of plastic gear standardization Dr. Aljaž Pogačnik, Bauhar s.p., Bled, Slovenia; Dr …” „… . Ulrich Kissling, KISSsoft AG, Bubikon, Switzerland Abstract For plastic gear calculation, it all …” „… plastic gear calculation. The guideline included root and flank strength calculation, gear temperature …”

K. Stahl, T. Tobie, C. M. Illenberger Standardized methods of load capacity calculation of plastic gears S. 1173-1180

„… Standardized Methods of Load Capacity Calculation of Plastic Gears Prof. Dr.-Ing. K. Stahl …” „… (TUM), Munich 1 Abstract Plastic gears are gaining more and more importance and are used in new …” „… large number of electric actuators driven by plastic gears, safety-critical applications such as braking …”

S. Oberle, V. Labriola, E. Melnikov, G. Gariglio High performance plastic gear solution in the engine environment S. 1033-1044

„… premature failure of the gear. Reinforced plastic materials with a small hub Since unreinforced plastics …” „… High performance plastic gear solution in the engine environment Dipl.-Ing. Stephan Oberle, B. Eng …” „… , Donaueschingen Abstract This paper deals with the question whether replacing metal gears with plastic ones for …”

C. M. Illenberger, T. Tobie, K. Stahl Operating behavior and performance of oil-lubricated plastic gears S. 1117-1132

„… high-performance plastics in the material pairing steel-plastic. For this purpose, temperature measurements are …” „… Operating behavior and performance of oil-lubricated plastic gears C. M. Illenberger, M.Sc …” „… (TUM) 1. Abstract Plastic gears and their numerous applications have become an integral part of …”

B. H. Kien, D. Iba, Y. Tsutsui, Y. Lei, D. Taga, N. Miura, T. Iizuka, A. Masuda, I. Moriwaki Plastic gear remaining useful life prediction using artificial neural network S. 951-956

„… Plastic Gear Remaining Useful Life Prediction using Artificial Neural Network B. H. Kien, Prof. D …” „… systems for plastic gear have attracted attention from researchers due to the increase of working accuracy …” „… and load capacity of plastic gears. Although diagnostic systems of plastic gears have been proposed …”

M. Matzke, A. Elter Ensuring reliable grease service life in high temperature plastic gears S. 1249-1256

„… Ensuring Reliable Grease Service Life inHigh Temperature Plastic GearsDr. Markus Matzke, Dr …” „… . Alexander Elter, Robert Bosch GmbH, Renningen Many automotive and industrial plastic gears lubricated by …” „… grease Increased component power density enabled by advanced plastic materials: Increasing operating …”

B. van Wissen, M. Kanters, F. Mitsuzuka, K. Iwanaga, M. Meuwissen, A. Hasanovic Predicting static and fatigue performance of fiber reinforced plastic gears S. 1083-1098

„… Predicting Static and Fatigue Performance of Fiber Reinforced Plastic Gears Ir. Benjamin van …” „… This paper describes a framework to predict the static and fatigue performance of plastic gears …” „… fiber reinforced plastic gears is obtained using dedicated gear testers and advanced finite element …”

T. Matsumura, K. Mioki, M. Kada, R. Okuizumi, A. Pogačnik Improved calculation methodology for the prediction of tooth temperature of plastic gears S. 1237-1248

„… Improved calculation methodology for the prediction of tooth temperature of plastic gears Takuma …” „… the plastic gear temperature, which is critical for the correct design of the gears. Usually, the …” „… remain constant in plastic gears, but that is not the case observed from the meas-urements. On the …”

W. Kassem, M. Oehler, B. Sauer, S. Schmidt, J. Hausmann Investigation of the time-dependent behavior of plastic gears with local tribological simulation S. 1281-1294

„… Plastic Spur Gears. Gear Technology (5):58-66. [9] Baur E, Osswald T, Rudolph N (2019) Plastics Handbook …” „… Investigation of the time-dependent behavior of plastic gears with local tribological simulation …” „… work, the performance of steel - plastic gear pairs under load is investigated. Therefore, a …”

J. Koenig, D. Kehle, K.-P. Heinzle Investigation of the failure mechanisms of plastic materials with and without fiber reinforcement S. 1269-1280

„… significantly. Van Melick [13] described the load distribution in plastic/steel gear pairings compared to …” „… Investigation of the Failure Mechanisms of Plastic Materials with and without Fiber Reinforcement …” „… transportation. The increased use of plastic gears helps to fulfil these demands, since plastic gears are …”

R. Longato, M. Turci The effect of temperature on the SN curve for bending stress measured on a new test rig for plastic gears S. 1209-1222

„… The effect of temperature on the SN curve for bending stress measured on a new test rig for plastic …” „… Turci, Cesena, Italy Abstract Plastic gears have been in use for more than 50 years and research and …” „… most complete standard for plastic gear calculation is VDI 2736. However, VDI 2736-2 requires …”

A. Gebhard, W. Kassem, M. Oehler Cylinder-on-ring model wear tests as an input data source for the simulation of friction and wear of plastic gears S. 1133-1148

„… of plastic gears A. Gebhard, Leibniz-Institut für Verbundwerkstoffe GmbH, Kaiserslautern, Germany; W …” „… use in industry applications for many decades. When designing a plastic gear, the main challenges are …” „… steel gears applicable to plastic gears, the results are not yet convincing, specifically in terms of …”

I. Moriwaki, K. Tatsuoka, K. Kobayashi, W. Nakamoto, D. Iba, A. Ueda Load-capacity evaluation of polyacetal (POM) internal gears according to JIS B 1759:2016 S. 1161-1172

„… and Master Gear Table 2 lists gear data of plastic-test gears and steel-master gears. Table 2: Gear …” „… Plastic-Gear Teeth (in Japanese), Journal of the Japan Society of Precision Engineering, Vol.76 No.2, 2010, pp …” „… with a plastic internal gear could cause tooth breakage of an internal-gear tooth. Therefore, the …”

D. Drummer, D. Schubert, C. Herzog In situ measurement of geometric and structural influences on the operating properties of polymer gears S. 1099-1116

„… separate the different sources of tooth deformation, such as elastic, plastic and wear deformation. As a …” „… made of plastic show significantly lower wear resistance in comparison to metal parts [1]. The wear …” „… behaviour of plastic and metal pairings typically consists of a run-in stage, characterised by higher …”

L. Becker, D. Vill, P. Tenberge Optimized crossed helical gearboxes using non-involute transverse sections S. 1197-1208

„… ratio in a small space is an advantage. The development of highly efficient and resilient plastic …” „… materials enables more gear applications with steel wheels to be replaced with plastic wheels. The …” „… capacity of a steel worm and plastic wheel. To find a calculation procedure for variable flank geometries …”

Titelei/Inhaltsverzeichnis S. I-XXVIII

„… DesignInternational Conference on Gears 20224th International Conference on High Performance Plastic Gears 20224th …” „… Universität Chemnitz, GermanyPlastic gear remaining useful life prediction using artificial neural network …” „… Conference onHigh Performance Plastic Gears 2022 f ApplicationsWeight and cost reduction potentials with high …”

G. Hlebanja, M. Hriberšek, M. Erjavec, S. Kulovec Influence of the tooth flank shape on wear for a steel-POM gar pair S. 1295-1304

„… a heat stabilized mono-acetal (POM) gear from the start to the final failure of the plastic spur …” „… 42CrMo4 QT, alloy steel. Plastic gears were made of acetal homopolymer POM H. The pressure angle for …” „… minute [J] 377.6 474.5 Average frictional power [W] 6.294 7.909 Plastic gears are usually produced by …”

A. Mihailidis, A. Psarros, I. Nerantzis FE tooth contact analysis of crossed helical gear drives considering misalignments and deviations S. 597-608

„… side. This is particularly important for plastic gears. Therefore, Tooth Contact Analysis (TCA …” „… worm gear is often made from steel or brass and the gear from some sort of plastic, al-lowing for …” „… difference in the normal force distribution can be observed. The elastic modulus of the plastic gear equals …”

S. Vonderschmidt, A. Ott, A. Vonderschmidt High speed machining with magnetically geared driven tools on rotatory milling machines S. 1415-1428

„… would demagnetize the ferrites. (9) All magnets plastic bonded; internal magnets buried: Plastic bonded …” „… plastic bonded magnets, however, insufficient torque is realized. (10) Outer magnets plastic bonded; inner …” „… magnets are NbFeBr and buried: NbFeBr magnets are used on the inner magnet wheel and plastic bonded …”

K. Yanagisawa, A. Weinmann Weight and cost reduction potentials with high performance polymers for gears S. 1019-1032

„… polyamide-based engineering plastic developed from unique mon-omers. This thermoplastic resin is a well-balanced …” „… tip diameter and 5 mm face width, reflecting a common size for plastic gears. The water uptake is …” „… completive in the field of high-perfor-mance plastic gears, Kuraray invests further in new material …”

S. Matkovič, M. Kalin Effect of tribological properties on tooth root fatigue failure of polymer gears S. 1257-1268

„… . Although POM is a thermoplastic material with visco-elasto-plastic behaviour, to obtain the only relative …” „… to visco-elasto-plastic or even elasto-plastic material model. Therefore, two different values for …” „… stress of plastic spur gears meshing with steel gears under consideration of deflection-induced load …”

S. Reitschuster, C. M. Illenberger, T. Tobie, K. Stahl Application of high performance polymer gears in light urban electric vehicle powertrains S. 1181-1196

„… load characterized in particular by the high compliance of the plastic material. Numerical …” „… oil-lubricated cylindrical plastic gears. Journal of Advanced Mechanical Design, Systems and Manu- facturing 12 …” „… strength of oil-lubricated cylindrical plastic gears. Modified bending strength calculation based on VDI …”

K. Stahl Foreword S. 1-2

„… . Topics like gear efficiency improvements, performance enhancement of plastic gears, new measurement …”

F. Reinle, D. Mangherini, E. Morgano, A. Bongiovanni Combining improved gear efficiency and improved fatigue performance through mass finishing S. 609-620

„… of workpiece and granulate passing by can be used to influence the surface layer with small plastic …” „… also induced due to the plastic deformations with a maximum stress level at the surface since it’s …”

C. Li, B. Peng, Y. Luo Research on indexing error of gear with few teeth in rolling process S. 445-456

„… tooth-shaped rolling tools rotate to achieve plastic deformation on the workpiece, which is an ideal near-net …” „… element plastic mesh. The minimum size of automatic remeshing is about 0.1 mm. The local mesh density …”

B. Winter Design of manufacturing cells in the light of improvements in manufacturing technology and automation S. 1411-1414

„… boxes and plastic blisters are used and need to be manipulated in a very proper way in order to perform …”

D. Zorko, Z. Bergant, B. Černe Potential of woven carbon fiber reinforced polymer composite gears S. 1071-1082

„… ) 108584. [12] M. Kurokawa, Y. Uchiyama, T. Iwai, S. Nagai, Performance of plastic gear made of carbon …” „… , Performance of plastic gear made of carbon fiber reinforced poly-ether-ether-ketone: Part 2, Tribology …”

S. Sklenak, J. Brimmers, C. Brecher Analysis of local wear within the dry lubricated rolling- sliding contact of coated surfaces S. 305-316

„… fluid-free tooth contact is based on reducing friction with the aid of solid lubricants. Plastic-based solid …” „… narrow thermal application range [10]. In addition to plastic-based solid lubricants, soft metals such as …” „… aluminum and titanium alloys, plastics are also used for fluid-free gear stages [3, 8, 9]. In fluid-free …”

A. Kubo, M. Nagae High-speed measurement of hardness distribution with X-ray diffraction S. 1553-1568

„… residual compressive stress. The tooth form near the tip is strongly dropped by wear and plastic …” „… Nr. 2389, 20221562interference. Strong plastic deformation of ferrite crystal occurred also in the …” „… tooth tip edge is plastically deformed and strongly worn due to the trochoidal interference at the …”

P. Barreiro, S. Pfrimmer, G. Armutcu, J. Hermes Quality improvement of an aluminum gearbox housing by implementing additive manufacturing S. 1429-1446

„… , several [16 – 19] have shown the potential of integrated cooling channels in dies for plastic injection …” „… in 3D Printed Dies for Plastic Injection Molding. Procedia Manufacturing, (5)2016, pp. 888-900. [17 …”

A. Kubo, A. Ueda, R. Uehara Development of IP-bevel gears for industrial operation S. 343-356

„… width to the heel of the IP-bevel wheel seems to be somewhat worn or rounded by plastic deformation …” „… middle of face width to the heel of the IP-bevel wheel seems to be somewhat worn or rounded by plastic …” „… removing work of produced pinion from the die after forging. For production of plastic bevel gears in …”

J. Thomas, C. Gosselin, F. Mieth Design, strength calculation by ISO10300 and loaded TCA of forged differential bevel gears S. 157-170

„… , 2] is extended to the load cycle value of 1 (“A”, Figure 3). Thus, in principle, plastic deformation …”

R. Jaeger, C. Koplin, B. Schluter Lubricated polymer-steel-systems: influence of the surface and interfacial energies of frictional partners on their tribological performance S. 1223-1236

„… ), and poly(ketone) (AKROTEK PK-VM natur (4774), Akro-Plastic GmbH, Niederzissen, Germany) were used as …” „… . whether or not the lubricant can locally “plasticize” the polymer near the surface or only increase the …” „… that the very surface layer of PEEK was plasticized to a larger extent by PEEs. Fig. 2b) shows the …”

T.-T. Mac, D. Iba, Y. Matsushita, S. Mukai, T. Inoue, A. Fukushima, N. Miura, T. Iizuka, A. Masuda, I. Moriwaki Application of genetic algorithms for parameters identification in a developing smart gear system S. 239-252

„… , this is a plastic spur gear with 48 teeth, width of 10 mm and module of 1 mm. Instead of using one …”

E. Lothman, M. Hein, U. Steiner Increased load carrying capacity of gears through optimized steel performance, surface conditions and processes S. 637-650

„… plastic deformation. Table 2: Summary of cleanness evaluation – Number of inclusions per dm2 Steel Grade …”

A. Hilligardt, J. Klose, V. Schulze A new method for avoiding meshing interference in gear skiving S. 1305-1318

„… ) Characteristic map of collision b) Clearance face collision at a plastic ring gear c) Clearance face damage of a …”

I. Hong, Z. Teaford, A. Kahraman A comparison of gear tooth bending fatigue lives from single tooth bending and rotating gear tests S. 45-74

„… fracture, capturing the failure with a macro surface crack sustained from the application of plastic …” „… ., Illenberger, C., Oster, P., Tobie, T., and Stahl, K., 2018, “Potential of Oil-Lubricated Cylindrical Plastic …”

N. Tros, J. Brimmers, T. Bergs Approach for multiscale modeling the thermomechanical tool load in gear hobbing S. 1489-1502

„… friction of μ = 0.4. The fraction of plastic work converted into heat was considered by a QUINNEY-TAYLOR …”

K. J. Winkler, T. Tobie, K. Stahl Influence of grinding zones on the tooth root bending strength of case carburized cylindrical gears S. 287-304

„… media, locally exceeds the yield point in the material, plastic deformation occurs from which residual …”

D. Mevissen, L. Uhlmann, U. Kupper, J. Brimmers, T. Bergs Analysis of friction of bowl-shaped surface structures resulting from alternative gear manufacturing processes S. 1371-1382

„… plastic deformation and thus less potential for smoothing during running-in. Because of the different …”

N. Sagraloff, T. Tobie, K. Stahl Suitability of the test results of micropitting tests acc to FVA 54/7 for modern practical gear applications S. 469-484

„… ] Clarke et al. [6] investigated the plastic deformation which takes place during the initial stage of the …”

B. Reetz, T. Munch, W. Kappeler Challenges for lead-free brass alloys in worm gears S. 1467-1488

„… through tooth flank (b) There cannot be detected any plastic deformation in the surface zone of the worm …”

S. A. Bohme, J. Keski-Rahkonen, T. Komssi A standardizable approach to tooth flank fracture S. 371-388

„… motionof the two fracture surfaces and the resulting plastic deformation.TFF is caused by a …” „… plasticity in the mesoscale, even if the material is only loaded elasticallyin the macroscale. Governing the …”

J. J. Zhang, Prof. Y. M. Hu, X. X Luan, Z. S. Zhang Research on the effectiveness of roelands formula with constant VPC in EHL of higher pair contact S. 119-132

„… Elastohydrody-namic Contacts. Tribology Letters 36(1) (2009) pp.69-80 [10] Eyring, H.: Viscosity, Plasticity, and …”

P. Rodel, R. Spieler, M. Indenbirken, T. Nuisl Holistic friction optimization of transmissions – a significant contribution for sustainability S. 731-744

„… . Proceedings of Royal Society, 295A, 1966, 300 - 313. [10] Eyring, H.: Viscosity, Plasticity and Diffusion as …”

S. Matkovič, M. Kalin, A. Pogačnik Dimensional stability of moulded polymer gears under various environmental conditions S. 1061-1070

„… ) 808–815. [7] ASTM D570 - 98(2018) - Standard Test Method for Water Absorption of Plastics. [8] ISO …” „… 62:2008 Plastics — Determination of water absorption. [9] VDI 2736: Thermoplastic gear wheels. VDI …”

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PIAE EUROPE

VDI Wissensforum GmbH (ed.)

2020

Results in this title

J. Horn, B. Schulze, R. Kolmorgen Highly integrative smart plastic shift fork S. 223-234

„… position and fix the three insert parts – steel shaft, magnet assembly and plastic-carbon-fiber insert …” „… Highly integrative smart plastic shift fork Dipl.-Ing. Jana Horn, GK Concept GmbH, Dresden …” „… producing components more easily and inexpensively by developing and manufacturing a plastic shift fork …”

325 Group Renault Plastic Material Vision for New Mobility Trends S. 311-332

„… Group Renault Plastic Material Vision for New Mobility Trends Expectation and Opportunities with …” „… explain briefly the plastic strategy of Group Renault depends strongly on the new definition of mobility …” „… answered. Background and Issues 5 principal axes of Group Renault Plastic material strategy long term …”

C. Schulz HiPIMS technology opens up new possibilities for decorative plastic coating S. 265-272

„… HiPIMS technology opens up new possibilities for decorative plastic coating Carl Schulz, M.Sc …” „… Sputtering) technology promises a significant increase in quality in the field of plastic finishing in order …” „… plastic substrate or conversely a PVD coating to a primer (with no protective lacquer) in order to save …”

A. Wüst, T. Metzner Development of an energy-absorbing structural element made of polyamide integrated in the plastic front-end carrier of the new Mercedes S-Class S. 1-4

„… Development of an energy-absorbing structural element made of polyamide integrated in the plastic …” „… . Fig. 2: Polyamide crash absorber Until now, energy-absorbing plastic components have not been able …” „… in the case of crash-loaded components Failure behavior - plastic is completely different from …”

S. Schmitz, D. Fischer Radiation cross-linking of plastics as a finishing process in series production S. 197-206

„… plastics and in certain applications can replace them. Plastic components thus achieve significantly …” „… the property profiles of the plastic. The cross-linking agents known from the plastics and rubber …” „… trigger chemical reactions in the plastic parts and thus lead to a cross-linking of the molecules …”

J. Rosenberger Innovative large-scale production application of thermoformed parts for electric vehicles S. 115-122

„… plastic-clad vehicle body. The large-volume components are manufactured by the plastic processors PARAT using …” „… functional trim and structural components made of plastic with a diversified range of technologies: from …” „… Life electric car, PARAT is developing and manufacturing all 54 plastic trim components of the body …”

A. Tiwari, D. Brands, D. Pelletier, C. Pereira Thermoplastics in electric-vehicle battery applications – A lightweight and efficient EV battery concept S. 349-364

„… battery pack technology will be introduced. Next, a plastic-intensive conceptual design will be presented …” „… paper. Plastic-intensive EV battery pack concept A plastic-intensive conceptual design of an EV …” „… , 2020 353 Fig. 4: Elements of the conceptual plastic-intensive battery pack design The top cover A …”

Titelei/Inhaltsverzeichnis S. I-VIII

„… • Improving CO2-effi ciency through resource-saving plastics • Plastic components designed specifi cally for …” „… • Phone +49 211 6214-201 • Fax +49 211 6214-154 # noplasticsno mobility l Plastic components: future …” „… 20 interactive workshops World Cafés: Manufacturing trends in plastic components + + Hands-on area …”

T. Stier, N. Lammert, C. Heinz, N. Unger Additive manufacturing based on screw extrusion: machines, material and applications in the automotive industry S. 181-196

„… CAD data. Accordingly, plastic-based AM is already widely used in prototype construction. In the …” „… plasticizing unit is operated with plastic granulate. Compared to filament-based production processes, this …” „… automotive industry Dipl. Ing. T. Stier, Akro-Plastic GmbH, Niederzissen; N. Lammert, M. Sc., Yizumi …”

M. Hoyer Process-integrated material compounding for the sustainable manufacture of high-strength components S. 15-28

„… plastic melt by the rotational movement of the plasticizing screw and homogenized. A special plasticizing …” „… glass fibers, are fed directly into the plastic melt by direct compounding (see Fig. 2). VDI-Berichte …” „… generally the case when using plastic granulates, and in terms of material quality that the granulates are …”

J. De Boever, G. Spingler Crash simulation of the new TNGA intake manifold in glass-fiber-reinforced polyamide S. 43-60

„… development, this is a real challenge for the development of plastic parts because the most commonly used CAE …” „… characterization are the key to getting predictive CAE results. At Novares, plastic materials are characterized …” „… during the design phases. In the plastic industry, one method consists of making an injection process …”

G. Greene, B. Kilian, R. Reithmeier Increasing the safety of battery modules in electric vehicles with polyurethane pultrusion S. 105-114

„… plastic. Steel and aluminum usually are used for structural elements for their high strength and …” „… stiffness. Plastic components can play various roles, such as, for example, small connectors and cover …” „… no damage. ECE R100 T.4 mechanical integrity Only 1.2 mm deflection, with almost no plastic …”

R. Chaaya, J. Puta, P. Hasl, J. Goetzelmann Composite space frame: structural reinforcement for automotive liftgates/tailgates S. 9-14

„… . Although the competition also offers plastic rear doors, they do not have a continuous load-path …”

S. Bürger, T. Voigt, A. Kaplangiray Haptic structures of interior decorative bezels in the new Ford Puma utilizing the three-dimensional overlay method (TOM) S. 281-294

„… the plastic component, any substrate can be used – there are no dedicated requirements regarding …” „… the OEM's, the plastics processor, the film manufacturer and the equipment manufacturer under the …”

M. Walcher New solutions for e-mobility: thermally conductive thermoset plastics S. 133-140

„… New solutions for e-mobility: thermally conductive thermoset plastics Markus Walcher, Raschig …” „… , since applications of plastics for use in the automotive industry require high temperature resistance …” „… : thermosetting materials and their applications Thermoset molding compounds are a group of plastics that …”

F. Vetter Emissions and odor under control – Thermoplastic elastomers for the vehicle interior S. 149-164

„… measurements being carried out on plastic granules, sample panels, individual components or component groups …”

W. Franz Effizienz- und Qualitätsverbesserung bei der Farbabstimmung im PKW Innenraum durch Digitales Color Matching S. 371-X

„… of composites with high thermally conductive plastic Jérôme Crépin-Leblond M.Sc., Imerys Graphite …” „… thermally conductive plastics to replace metal parts. Application examples are found for instance in …” „… in-plane and ≈10/W/m.K through-plane. Processing of plastics parts, for example, by compression …”

N. Schlutig, J. Oliver THERMOFIL HP® – pushing the boundaries of highperformance glass-coupled polypropylene using the latest development in CAE to accelerate part development S. 93-104

„… Side stiffness Fy +10 0° 1 23°C 3 Side stiffness Fy +100 0° 1 23°C 4 Plasticity/failure Fxz +100 0° 1 …” „… 23°C 5 Plasticity/failure Fxz +100 0° 1 65°C & 85% HR 6 Plasticity/failure Fxz +150 0° 1 23°C 7 …” „… Plasticity/failure Fxz +250 0° 1 23°C 8 Plasticity/failure Fxz +250 0° 1 65°C & 85% HR 9 Plasticity Fxz +150 15° 1 …”

M. Kardos, O. Täger, E. Körner New class-A sheet molding compounds for automotive exterior components using a single-step surface hybridization S. 249-264

„… ," in Molding of Thermosetting Plastics, 2012, pp. 75-85. [2] J. Maxwell, "Exteriors," in Plastics in …” „… SMC-Bauteilen mit Hilfe der Prozesssimulation," Zeitschrift Kunststofftechnik/Journal of Plastics Technology …” „… , 2020 263 [8] Peter Stachel, "DaimlerChrysler fits coupes with SMC," Reinforced Plastics, vol. 47, no …”

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International Conference on Gears 2023

VDI Wissensforum GmbH (ed.)

Series: VDI-Berichte

Volume 2422 2023

Results in this title

P. Michel New generation in plastic gear technologies S. 1461-1468

„… New generation in plastic gear technologiesHot runner direct technology for plastic gears in …” „… manufacturing plastic gears is the injection molding with cold runner technology with 3 or more injection points …” „… possible to simulate the results of the tool optimization at the plastic gears.By using the advantages of …”

J. Cathelin Plastic Gears: Investigation on Noise and NVH Behavior S. 1449-1460

„… Plastic-Plastic) are tested on an open loop gear test rig. For each testing condition the noise and vibration …” „… , i.e. steel/steel, steel/plastic and plastic/plastic the same gear pair geometry was tested …” „… plastic-plastic pairs proving the excellent damping performance of plastic materials. No evident correlation …”

A. Yavuz Kanyilmaz, B. Karba, M. VARDAR Classifying plastic beveloid gear quality considering manufacturing errors S. 1159-1172

„… Classifying plastic beveloid gear quality considering manufacturing errors Mech. Eng. A. Yavuz …” „… areas of plastic gear are increasing day by day because they are light, durable, easy to manufacture …” „… for gears made of plastic material (external-external and/or external/internal) with the involute …”

S. Birk, E. Stoppel, V. Labriola Influence of plastic-metal-pairings on the lifetime of gears S. 1535-1546

„… Influence of plastic-metal-pairings on the lifetime of gears M. Sc. Sebastian Birk, M. Eng. Eugen …” „… understand how to design plastic/metal gearboxes it is necessary to first understand the properties of the …” „… , Germany 1 Introduction This paper deals with the question of how to improve the lifetime of plastic gears …”

W. Kassem, J. Müller, M. Oehler, O. Koch Analytical tooth root stress calculation for short fiberreinforced plastic gears S. 1361-1374

„… Analytical tooth root stress calculation for short fiber-reinforced plastic gearsW. Kassem, M.Sc …” „… AbstractThe tooth root stress calculation of fiber-reinforced plastic gears is much more complex than for …” „… orientation in the gear and the anisotropic material properties. 1. IntroductionThe advantages of plastic …”

M. Rothemund, M. Otto, K. Stahl Applicability of classic analytical calculation approaches for the design of plastic gears S. 1483-1498

„… Applicability of classic analytical calculation approaches for the design of plastic gears M …” „… of Munich (TUM), Garching, GermanyAbstract Plastic gears are produced cost-effectively in high …” „… application of plastic gears for more demanding operating conditions. This requires finding the optimum …”

F. Eigner, S. Oberle, M. Berger A non-restrictive approach of gear geometry calculation for plastic gears S. 1469-1482

„… A non-restrictive approach of gear geometry calculation for plastic gears Florian Eigner, imk …” „… potential in connection with the freedom that manufacturing with plastic e.g., by injection moulding allows …” „… filter process with the gear surface and the different data models 4. Advantages for plastic gears …”

C. Herzog, D. Drummer Influence of the injection molding process on the tooth deflection of plastic gears during operation S. 1435-1448

„… ] and noise reduction [4]. Very often steel-plastic gear sets are used instead of plastic-plastic gear …” „… experimental approach for measuring the tooth deflection of a plastic-steel gear set is provided by Terashima …” „… Tooth Deflection of Plastic Gears. Polymers (Basel) 2023, 15. 15. Nylon plastics handbook: With 169 …”

S. Ebrahimi, U. Kissling, C. S. Matkovič Evaluation of the NVH Characteristics of Gear Drives with Plastic Gears by the Forced Response Analysis S. 1403-1418

„… Evaluation of the NVH Characteristics of Gear Drives with Plastic Gears by the Forced Response …” „… different schemes. Two variants of the model with different gear material, one with plastic gears and one …” „… surface. The results confirm that the gearbox with plastic gears compared to the steel gears can lead to a …”

D. Zorko, N. Vukašinović, B. Černe The effect of gear manufacturing quality on the mechanical and thermal state of a plastic gear S. 1319-1332

„… The effect of gear manufacturing quality on the mechanical and thermal state of a plastic …” „… for injection molded plastic gears. This study aims to investigate the effect of gear manufacturing …” „… quality on the mechanical and thermal state of the plastic gear, and consequently also on the gear-life …”

G. Vasileiou, C. Vakouftsis, C. Kalligeros, V. Spitas, C. Papalexis, A. Tsolakis, P. Zalimidis Continuous prestressed reinforcement of plastic gear teeth and its effect on bending strength vs conventional reinforcement S. 1375-1388

„… Continuous prestressed reinforcement of plastic gear teeth and its effect on bending strength vs …” „… plastic gear teeth in order to increase their bending strength. Contrary to conventional and industrial …” „… exhibit long service life and exceptional fatigue resistance to bending [1]. However, recently plastic …”

T. Inoue, D. Iba, N. Fujita, A. Nishikawa, M. Ishii, J. Hu, H. Shimasaki, N. Miura, A. Masuda, I. Moriwaki, J. Hongu Effect of Load Cycles on Return Loss and Resistance of Sensor and Antenna Circuits Printed on Plastic Gears S. 659-674

„… Plastic GearsM.Sc. Takeru Inoue, Prof. Dr.-Ing. Daisuke Iba, M.Sc. Naoya Fujita, M.Sc. Atsuhide Nishikawa …” „… circuit characteristics of the crack detection sensor and open spiral antenna printed on a plastic gear …” „… surface of a plastic gear. In addition, we fabricated a monitoring antenna with the same shape as the …”

C. Kirchhoff, P. Tenberge Optimization of the vibrational behavior of ZI crossed helical gears with a plastic wheel and a steel worm S. 1419-1434

„… Optimization of the vibrational behavior of ZI crossed helical gears with a plastic wheel and a …” „… drives has become a priority. Crossed helical gears with steel worm and plastic wheel are often used in …” „… plastic gear are an additional challenge for the crossed-helical gears to be analyzed. Due to this …”

J. Woelling, F. Manis Recycling of carbon fiber reinforced plastics – State of the Art and Challenges S. 1287-1296

„… Recycling of carbon fiber reinforced plasticsState of the Art and ChallengesJ. Woelling, Dr. F …” „… , Germany With a wide range of adjustable properties, plastic materials continue to spread into more and …” „… every plastic matrix material will decompose. On the other hand, as sustainability is one of the most …”

A. Wallinger, R. Vonderschmidt, S. Vonderschmidt Lubricant Free Transmissions for the food industry – A Comparison S. 715-726

„… . Lubricant-free gearboxes are suitable for reducing maintenance. This article examines various concepts - plastic …” „… currently known - besides gearboxes with plastic gears and magnetic gears, gearboxes with sintered …” „… servo gearmotors in a food processing device 2 Lubricant free Transmissions – steel, plastic, magnetic …”

K. Lübke, K. Stein Quality inspection of special geometries measured with computed tomography – Evaluation of involute cylindrical gears according to ISO 1328-1 S. 1787-1802

„… 1328-1:2013 [1]. With decreasing sizes of involute cylindrical gears in e.g. the field of plastic gears, the …” „… are sufficient to control the manufacturing process. In contrast, conventional plastic gears are …” „… than one million plastic gears can be manufactured. Several gear cavities in a mold multiply this …”

K. Yanagisawa, K. Kamoshida, A. Domon Prediction of Gear Fatigue Life Considering Glass Fiber Orientation S. 1351-1360

„… property of fiber reinforced plasticsThe method of adding glass fibers to plastic material is frequently …” „… Therefore, in order to appropriately evaluate the rigidity and durability of the glass-reinforced plastic …” „… orientation. However, conventionally, the fatigue life of gears made of glass-reinforced plastic by FEM has …”

L. Becker, P. Tenberge Crossed helical gears – simulative studies and experimental results on non-involute geometries S. 1499-1514

„… Bochum, Germany AbstractCrossed helical gear units generally consist of a steel worm and a plastic …” „… a calculation for the load-carrying capacity with consideration of the plastic material [8], also …” „… the one on the plastic gear is preferably considered because it is the subject with higher stress …”

Titelei/Inhaltsverzeichnis S. I-XXVIII

„… University of Munich, Garching, GermanyInfluence of plastic-metal-pairings on the lifetime of gears 1535S …” „… Plastic Gears 20235th International Conference on Gears Production2023Garching/Munich, September 13 - 15 …” „… Sensor and Antenna Circuits Printed on Plastic Gears 659T. Inoue, D. Iba, N. Fujita, A. Nishikawa, M …”

B. Devaux, C. Hamon, S. Montani Evaluation of specialty polymer performances in gear applications and the bias between modeling and testing approaches S. 1515-1532

„… modeled with an anisotropic elasto-plastic DIGIMAT material law (J2 plasticity, linear-exponential …” „… Solvay to characterize the performances of plastic gears made of our Specialty Polymers, with a direct …” „… removal of material from the tooth surface and we can also observe slight plastic deformations of the …”

I. Criscuolo, F. Carneiro, G. Guimarães, R. Rego, J. Mascheroni Indirect Selective Laser Sintering: Modeling and analysis of surface densification by shot peening S. 1681-1698

„… plastic deformation, but its implications are still poorly addressed in the literature. The objective of …” „… PM gears is cold rolling, which causes plastic and tangential deformation in the material. Another …” „… process that has emerged as a potential solution to densify surfaces through localized plastic deformation …”

B. van Wissen, L. Pastukhov, F. Mitsuzuka, K. Iwanaga, A. Hasanovic NVH performance of thermoplastic gears: modelling and measuring S. 1389-1402

„… Technology, Geleen, Netherlands Abstract This paper describes the ongoing work of plastic gear noise …” „… influence due to the short testing time. Gear specimensThe injection molded plastic gears were molded in a …” „… plastic unreinforced gears machined from stock shape, with the same nominal dimensions as the injection …”

S. Reitschuster, T. Tobie, K. Stahl Experimental Verification of High-Performance Polymer Gears in an Electric Vehicle Powertrain S. 1533-1534

„… ). https://doi.org/10.1007/s10010-022-00592-0Suggested conference topic areas: Possibilities and potential of plastic …” „… Performance Plastic Gears 2023 - Peer review for publication in FIIN’s “Best of Gears 2023” VDI-Berichte Nr …”

U. Kissling Impact of manufacturing deviations on the NVH behavior of modern gear design concepts S. 367-382

„… modifications, in metal or plastic, etc. Typically, in certain application fields specific gear designs are used …” „… , wind, military and small plastic gear drives are analyzed. 3.1 Industrial gear drives Industrial gear …” „… shown in the chapter on industrial gearboxes. 3.5 Small drives using with gears in plastic materials …”

A. Kubo, M. Nagae Estimation of brittleness of CCH-steel via measurement of micro-VH and simultaneous FWHM distribution S. 1699-1712

„… hardness of the matrix of the steel decreases, but the existence of hard particles resists the plastic …” „… plastic deformation of the mixture of steel matrix, hard inclusions and precipitation particles …” „… . Measurement of H V re ects the degree of plastic deformation of such mi ture of hard particles and rather …”

S. Matkovič, D. Šeruga, M. Nagode, M. Kalin Prediction of tooth root fatigue failure of polymer gears for dry and oil lubricated contact and its comparison to experimentally obtained results S. 1301-1318

„… a thermoplastic material with visco-elasto-plastic behaviour the elasto-plastic material model was …” „… the yield stress, kinematic hardening coefficients and plastic strain. VDI-Berichte Nr. 2422, 2023 …” „… the tooth root stress of plastic spur gears meshing with steel gears under consideration of …”

Foreword S. 1-2

„… high-performance plastic gears are given to reduce the usage of resources. Furthermore, extending the life cycle of …”

M. Ruzek, R. Brun, F. Ville, P. Velex, Y. Marchesse On the reduction of windage power losses in gears by the modification of tooth geometry S. 785-800

„… pinion made of PLA plastic has been employed in order to manufacture tooth ramps with minimum cost. The …” „… speeds have been limited to 3000 rpm for security reasons and not damaging the plastic gears (N. B …” „… , 2023790Fig. 5: Experimental comparison between the plastic and the steel pinions in terms of windage …”

P. Fischmann, A. Hilligardt, V. Schulze Tooth Root Burnishing in the Kinematics of Gear Skiving S. 1829-1844

„… simultaneous smoothing of the surface and the introduction of residual stresses as a result of plastic …” „… smaller than calculated in the simulation due to elastic-plastic material effects at the entry of the tool …” „… elastic-plastic material effectsVDI-Berichte Nr. 2422, 20231842Summary The aim of the work to show the feasibility …”

P. Romio Spur Gear Teeth Reconstruction via Direct Laser Deposition S. 1641-1664

„… ) Plastic deformation (e.g., indentation and fracture after plastic deformation); (5) Manufacturing issues …” „… ). In addition, one can see in tooth 9 a severe plastic deformation (continuous white arrow), where its …” „… the reconstructed teeth. It is also important to highlight that tooth 9 presented plastic deformation …”

K. Moser, S. Körber Advanced biopolymer compounds for technical applications S. 1297-1300

„… sc-PLA and lays the foundation for the application of PLA as an engineering plastic.VDI-Berichte Nr. 2422 …”

C. M. C. G. Fernandes, J. M. A. Pinto, D. E. P. Gonçalves, A. R. Silva Reduction of root and flank temperature using a hybrid polymer-metal rack S. 1547-1562

„… , “Durability improvement method for plastic spur gears,” Tribol Int, vol. 39, no. 11, pp. 1454–1461, 2006, doi …” „… damage on a plastic gear tooth,” Advances in Mechanical Engineering, vol. 8, no. 4, pp. 1–13, 2016, doi …”

M. Willecke, J. Brimmers, C. Brecher Experimental Investigation of the load carrying capacity of beveloid gears with optimized flank topography S. 125-138

„… instead. The RENOLIN HighGear 320 features special Plastic Deformation (PD) additives increasing the …” „… ,” International Conference on Gears 2019, 3rd International Conference on High Performance Plastic Gears 2019, 3rd …”

D. Gallagher, E. Wiita, R. Weidig Improved Method for Validation of Root Stress in Polymer Gears S. 1333-1350

„… finite element analysis (the DIN / ISO method) [2]. Gears manufactured from synthetic polymer (plastic …” „… strength ratings of plastic gears by VDI 2736 and JIS B 1759. Gear Solutions December 2021 [8] Deutsches …”

B. Černe, N. Vukašinović, D. Zorko In-situ experimental methods for measuring tooth meshing displacements and wear during polymer gear tests using a high-speed camera with microscopy optics S. 1563-1580

„… , Vibration-based plastic-gear crack detection system using a convolutional neural network - Robust evaluation and …” „… /20179001029. [4] A. Bravo, D. Koffi, L. Toubal, F. Erchiqui, Life and damage mode modeling applied to plastic …”

I. Gonzalez-Perez, A. Fuentes-Aznar Improvement of the transmission efficiency in electric vehicles by using double staggered helical gears with shortened teeth S. 1083-1090

„… the mechanical and thermal behaviors of plastic-steel helical gear drives. Mechanism and Machine …”

M. Hausmann, E. Kirchner Investigation of the electrical impedance of the gear mesh of helical gears in an industrial gearbox S. 1173-1180

„… rolling element bearings with ceramic rolling elements and plastic cage. Furthermore, electrical …”

F. Reinle, D. Mangherini, A. Bongiovanni Enhancing gear performance through advanced mass finishing and DEM simulation S. 1777-1786

„… through the interaction between the workpiece and passing granulates can induce small plastic deformations …”

A. Carvalho, R. Rego, N. Fukumasu, D. Tamayo, F. Nascimento, I. Machado PVD Deposition of Nb-MoS2 Coatings on Gear Carburized Steel S. 1071-1082

„… resistance to plastic deformation, can better distribute and absorb applied stresses, tends to exhibit …”

T. Schmid-Schirling, N. Saum, C. Eberz de Oliveira Löhrer Marker-Free, Single Item Traceability in Gear Wheel Production Based on Inherent Surface Patterns S. 1877-XXIX

„… 2422International Conference on Gears 20235th International Conference on High Performance Plastic …”

I. Hong, D. Talbot Tooth Bending Strain Rate Analysis in a Counter Shaft Drivetrain and Implications on Fatigue Strength S. 53-66

„… steels below 400HV (~40 HRC) will see higher local plastic strain rates due to the ratio of the cyclic …” „… which is driven by strain rate dependent plasticity behaviors. This study combs through current …”

P. E. Schnetzer, J. Pellkofer, K. Stahl Calculation method for wear of steel-bronze rolling-sliding contacts relating to worm gears S. 907-926

„… pairings steel/steel and steel/plastic. For the material pairing steel/bronze, there are significantly less …”

F. Concli, M. N. Mastrone Latest advancements in the lubrication simulations of geared systems: a technology ready for industrial applications S. 499-518

„… Herschel-Bulkley model (a combination of both the Bingham Plastic and Power Law models) is capable to ensure …”

T. Schmidt, B. Neubauer, D. Merk White Etching Cracks (WECs) on gears of E-Axle applications S. 257-268

„… plasticity” mechanism (HELP) delivers the most suitable explanation [1]. This thesis assumes a reduced yield …”

doi.org/10.51202/9783181024225

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International Conference on Gears 2017

VDI Wissensforum GmbH (ed.)

Series: VDI-Berichte

Volume 2294 2017

Results in this title

T. Aoyama, H. Inokura, Y. Shibata Prediction of plastic deformation in hypoid gears S. 669-682

„… deformation F Plastic deformation Initial Deformed 1 6 1 1 1 6 2 1 S1 S13 -8-4 0 4 8 12 16 20 Pl as tic …” „… Prediction of Plastic Deformation in Hypoid Gears T. Aoyama, Toyota Central R&D Labs., Inc …” „… highest loads in automobiles as a final reduction gear. Such load can cause plastic deformation of a …”

J. Cathelin, R. Janssen Material data for advanced plastic gear simulation S. 1553-1564

„… usually experience plastic-plastic contact at higher temperatures and pressure. To generate data as close …” „… specific plastic-plastic pair; with similar contact temperature, lubricant, surface roughness and fiber …” „… plastic-plastic wear and friction data, with considerations for the influence parameters previously mentioned …”

M. Kanters, B. van Wissen, R. Nickel Relevant tribological testing method for high performance plastic gears S. 1507-1518

„… Relevant tribological testing method for high performance plastic gears Dr.ir. Marc Kanters …” „… different failure mechanisms associated with the use of plastic materials in gear applications …” „… interaction can induce several failure mechanisms when using plastic gears. There are two main failure …”

M. Koop, E. Melnikov, V. Merz Design investigations and indications for acoustical optimized gear meshes using plastic gears S. 1519-1530

„… Design investigations and indications for acoustical optimized gear meshes using plastic gears …” „… reduce noise emissions in the mesh. If plastic gears are involved, this is not the case anymore. The …” „… topic of this presentation is to mention and pinpoint some of the differences between metal and plastic …”

A. K. Shojaei, P. Volgers, M. Cassata Advanced modeling and experimental techniques for fatigue life prediction of plastic gears S. 1575-1582

„… Advanced Modeling and Experimental Techniques for Fatigue Life Prediction of Plastic Gears Dr …” „… industrial applications, e.g. electronic cars and bikes, has led to a rapid increase in plastic and hybrid …” „… metal/plastic gear applications. Most of to date modeling techniques have been developed for metal gears and …”

J. Fechler, M. Böhm, S. Aberle, V. Merz A contribution to the NVH behavior of plastic gears in automotive applications S. 1531-1540

„… application of plastics. Looking at the noise an additional strength of plastic materials is its higher …” „… A contribution to the NVH behavior of plastic gears in automotive applications Dr.-Ing. J …” „… to plastic gears. Following the acoustic transfer path the influence factors of acoustic excitation …”

A. Pogacnik, S. Beermann Measuring permissible root/flank stress of plastic gears according to the VDI 2736-4 S. 1541-1552

„… , there might be an optimum with minimal wear. For plastic/plastic material combinations, the presence of …” „… no*SP/yes*PP no yes Local linear wear no no yes no *SP – steel/plastic combination, *PP – for plastic/plastic …” „… Measuring permissible root/flank stress of plastic gears according to the VDI 2736-4 Dr. Aljaz …”

A. K. Shojaei, P. Volgers An improved lifetime prediction technique for plastic gears through finite element analysis and continuum damage mechanics S. 1109-1112

„… variation through the life of the plastic gears. The dissipation energies due to cyclic plasticity and …” „… An Improved Lifetime Prediction Technique for Plastic Gears through Finite Element Analysis and …” „… , Geneva, Switzerland Abstract The constitutive behavior and fatigue mechanisms in plastic gears differ …”

C. Hasl, P. Oster, T. Tobie, K. Stahl Bending strength of oil-lubricated cylindrical plastic gears – Modified bending strength calculation based on VDI 2736 S. 1649-1660

„… Bending strength of oil-lubricated cylindrical plastic gears Modified bending strength …” „… . Stahl, Gear Research Centre (FZG), Technical University of Munich Abstract Oil-lubricated plastic …” „… plastic gears. Experimental results with steel-plastic spur gear pairings prove that load-induced …”

A. Bormuth, J. Zuleeg, C. Schmitz, R. Schmitz, M. Pfadt, H. Meven Lubrication of plastic worm gears S. 1473-1482

J. Strüber Design of plastic micro gear teeth for mass production with high manufacturing tolerances for a medical device S. 1463-1472

„… Design of plastic micro gear teeth for mass production with high manufacturing tolerances for a …” „… increase relative to the component size, the smaller the gear unit becomes. Plastic in- VDI-Berichte Nr …” „… dimension. In addition there are large centre distance tolerances due to plastic housings and long tolerance …”

M. Scherge, S. Abdel, C. Koplin, R. Jaeger Lubricant – Polymer interactions of plastic gears Wahed, S. 1497-1506

V. Angelopoulos, M. Hirsch PM gear rolling simulations using advanced plasticity material model and improved initial conditions S. 1277-1288

„… is to conduct Finite Element (FE) simulations with an elasto-plastic material model adapted for …” „… conditions, using the elastic-plastic model of Ponte-Castaneda Kailasam (anisotropic) and co-workers and the …” „… order to derive a constitutive relationship for the plastic behaviour of porous materials. Gurson …”

D. Iba, S. Futagawa, T. Kamimoto, M. Nakamura, N. Miura, T. Iizuka, A. Masuda, A. Sone, I. Moriwaki Print of crack detection sensor for spur gears by laser sintering of conductive ink S. 869-880

„… purpose of this study is to pioneer a new approach to manufacturing sensors and antennas on plastic super …” „… crack detection sensor on plastic gears (Polyamide (PA) 66) with the developed printer. The printing …” „… of tooth bending strength of cylindrical plastic gears” was established in Japan in 2013 and is based …”

J. J. Liou, S. Rakuff The development of worm drives S. 503-516

„… . Table 1 shows a list of metallic-plastic or plastic-plastic material pairs that have been developed …” „… selected. Material pairs for worm drives can be metallic, metallic-plastic, and plastic depending on the …” „… quickly manufacture for limited quantities of wormgears such as the breakdown situation [12]. Plastic …”

Titelei/Inhaltsverzeichnis S. I-XXVII

„… Gear Production 2017 International Conference on High Performance Plastic Gears 2017 VDI-BERICHTE …” „… Conference on Gear Production 2017 International Conference on High Performance Plastic Gears 2017 …” „… T. Aoyama, Prediction of plastic deformation in hypoid gears 669 H. Inokura, Y. Shibata M …”

G. Eitzinger Adaptive coatings on gears for NVH improvement S. 1439-1450

„… by plastic deformation and systematic wear in highly loaded areas. That plastic deformation is …” „… plastic deformation and wear. Coating materials are selected from face centred cubic lattice and body …” „… centered cubic materials. Those materials typically have good plastic deformation ability. The approach is …”

M. Kalin, A. Kupec Wear and Fatigue Behaviour of Polymer Gears under Controlled Temperature Conditions S. 1637-1648

„… greatly improved. 1. Introduction The use of plastic gears in tribological applications has …” „… various applications [1, 2]. The main advantages of plastic gears are their low weight, low price for …” „… lubrication [3]. However, plastic gears also have some disadvantages compared to metal ones, like infe …”

P. Norgauer, W. Sigmund, D. Kadach, K. Stahl Comprehensive simulation methods for crossed helical gear sets with the main focus on the calculation of contact patterns S. 353-362

„… medical devices. Various materials such as steel, cast iron, bronze or plastic are used for crossed …” „… steel, cast iron, bronze or plastic are used for crossed helical gears. The main advantages of crossed …” „… [8] (steel/steel, steel/bronze, steel/cast iron, steel/plastic), Wassermann [14] (steel/plastic …”

M. Baar, P. Oster, T. Tobie, K. Stahl Theoretical investigations of the load distribution of small sized crown gear sets different material pairings S. 1593-1610

„… results show a higher load carrying capacity and lower wear rates of plastic/steel gear sets in comparison …” „… lubrication conditions of the standardly used grease. Due to the emergency running characteristics of plastic …” „… plastic gears are unloaded in double contact at the less stiff tooth tip in favor of the more stiff parts …”

D. Ghribi, C. Peyrac, M. Octrue Shot peening of gear tooth flanks: Search for an optimal surface topography against the micropitting S. 153-162

„… plasticity. This plastic deformation can explain the shape modification on the specimen contact area …” „… surface layer (until a depth of 15µm from the surface). This is the consequence of plastic deformation …” „… [11] that occurs during the early cycles. This plastic deformation is also confirmed considering the …”

Foreword S. 1-4

„… Maintenance. In addition, the potentials of innovative production methods like powder metal sintering, plastic …” „… or good damping at minimal costs. High-performance plastic materials offer the opportunity of …” „… plastics material, from hobbed to sintered gears and more. One focus of the conference is the NVH-behavior …”

E. Rigaud, P.-H. Cornuault, B. Bazin, E. Grandais-Menant Prediction of the vibroacoustic response of an electric window-lift gear motor S. 635-648

„… diametrically opposed ferrites generating a permanent magnetic field, and a plastic part which supports the …” „… (8) – gear wheel (10) – plastic part (11) – fixation points (12). Fig. 2: Meshing of the plastic …” „… (steel stator, plastic part and rotor) using an experimental modal analysis under free- VDI-Berichte Nr …”

G. Hlebanja, S. Kulovec, D. Zorko, J. Hlebanja, J. Duhovnik Influence of the tooth flank shape on thermal load of the gear S. 1583-1592

„… thermal load of cylindrical, plastic involute and S-gears. Whereas there are thermal (temperature) models …” „… plastic gears due to their thermal sensitivity. Heat is generated by friction at the contacting surfaces …” „… contact ratio [3]. The most important features of the S-gears, particularly those for plastic materials …”

K. Mao, V. Goodship, N. Madhav, R. Ramakrishnan, P. Langlois Experimental Investigations of Polymer Composite Gear Performance S. 1625-1636

„… . Yelle and F. Safah, ‘Experimental investigation of the load cycle in a plastic gear mesh’, Int. Symp …” „… HK van Dijik, ‘High temperature testing of Stanyl plastic gears: a comparison with tensile fatigue …” „… of plastic gear made of carbon fiber reinforced poly-ether-ether-ketone', Tribology. International …”

A. Kubo Change of gear steel quality as function of globalization – Back ground of the development for high speed automatic hardness tester S. 41-50

„… explain this status: The particles align by the plastic deformation of the steel matrix through strong …” „… Fig. 7: Plastic flow and segregation remained in the cross section of a blank for big internal gear …” „… punched to make hole from a front side and then from the reverse side. You can see that state of plastic …”

B. Zhmud, J. Blomkvist, M. Fallström An advanced thermal processing & coating process for enhancing gear tribology S. 1451-1462

„… tempering, i.e. increases the resistance of the steel against hardness loss and plastic deformation under …” „… . VDI-Berichte Nr. 2294, 20171458 International Conference on High Performance Plastic Gears 2017 …”

R. Meissner, M. Liewald, T. Benkert, M. Hiller, W. Volk Multi-component gearwheels and their manufacturing processes S. 1299-1306

„… elastic-plastic during forming. After the forming process, the parts are separated to calculate the geometrical …” „… ring is rotated. Simulation runs until plastic deformations within the wheel body occur or until the …”

E. Maier, A. Ziegltrum, T. Lohner, K. Stahl Characterization of TEHL contacts of thermoplastic gears S. 1483-1496

„… stiffness and strength that can cause plastic deformation and melting. This is a limiting factor in power …” „… ., Tobie, T., and Stahl, K.: Potential of oil-lubricated plastic gears, Proceedings of Motion and Power …” „… ., TU München. Dissertation (1984). [15] Lohner, T. et al.: On the Effect of Plastic Deformation (PD …”

O. Berka, M. Dub, F. Lopot Experimental measurement of gears impact in transmission S. 1119-1126

„… . For the strain gauges installation, a special transparent plastic film is used (the film presence in …”

M. Ophey, F. Klocke, C. Löpenhaus Approach for modeling grinding worm wear S. 1365-1378

„… characterized by three mechanisms: adhesion, plastic deformation and furrowing [14, 15, 16]. Figure 2 shows …” „… Processes, b) Energy Absorption, c) Energy Emission Adhesion & Shearing Plastic Deformation Grooving …”

B. Sievers, M. Berger, J. Hermes Technical guideline for the quality determination of bronze S. 479-490

„… operated without damage: abrasive wear, pitting and plastic deformation of the worm wheel teeth until the …” „… from a table. The user applying the standard can decide whether plastic deforming of the worm wheel …”

A. Miltenović, M. Banić, Ž. Mišković, R. Mitrović, V. Miltenović Prediction of heat generation in transmission bearings by application of FEM S. 1199-1208

„… . 2294, 2017 1199 on load and speed. They analysed thermoelastic interaction of shaft in plastic casing …”

R. Weidig Adoption of polymer gears – Challenges and solutions S. 1565-1574

„… Institute: “The use of plastic in automotive gears”, VDI Transmission Conference, Germany 2012 [2] Alan …”

A. Furtmann, G. Poll Electrical stress and parasitic currents in machine elements of drive trains with voltage source inverters S. 109-118

„… insulation of the gearbox and motor housings from the frame can be achieved quite easily with large plastic …”

B. Schlecht, C. Ulrich, J. Bräunig Investigations on the influence of anisotropic material properties of gear teeth on their macroscopic behavior S. 659-668

„… applicable force per tooth without causing a plastic deformation (reproducible measurement of elastic …” „… area is homogenous since the material was not deformed plastically. The grains of the tooth flank …”

C. Brecher, C. Löpenhaus, R. Greschert Influence of the grinding process on the formation of boundary layers on gears S. 1427-1438

„… : On the Effect of Plastic Deformation (PD) Additives in Lubricants. Tribologie + Schmierungstechnik …”

T. Frech, C. Löpenhaus, F. Klocke Influence of the contact conditions in cold rolling on the density profile of powder metallurgical (PM) gears S. 1265-1276

„… .: Plastic and fracture behavior of ductile materials incorporating void nucleation, growth, and interaction …” „… assumed that conventional parts with full density are only deformed plastically by the VON MISES stresses …”

L. Gondecki, M. Weibring, P. Tenberge Simulation and test method for the lubricant’s influence on the wear and fatigue mechanisms on tooth flanks S. 29-40

„… PD additives (plastic deformation) which smooth the surface structure without abrasive wear. In Fig …”

T. Jurkschat, T. Lohner, K. Stahl Improved calculation method for load-dependent gear losses S. 893-904

„… Fortschrittsbericht Reihe 1. Nr. 115. (1984). [5] Eyring, H.: Viscosity, Plasticity, and Diffusion as Examples of …”

B. Černe, D. Zorko, J. Duhovnik Semi-analytical method for the prediction of the flank temperatures of polymer gears during running S. 1611-1624

„… ) VDI-Berichte Nr. 2294, 20171622 7. Bibliography [1] G. Erhard, Designing with Plastics, Munich …”

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Plastics in Automotive Engineering 2016

VDI Wissensforum GmbH (ed.)

Series: VDI-Berichte

Volume 4343 2016

Results in this title

U. A. Karsch Plastic fuel tank systems, energy carriers for future vehicle concepts S. 297-314

„… characteristics of the plastic tank ([1], [2]). The two plastics, HDPE and EVOH, cannot be welded together …” „… 'plastic-steel hybrid tank'. The underpressure requirements are satisfied by means of internal support elements …” „… system made of plastic, in Plastics in Automotive Engineering conference, Mannheim, 13th/14th April 2002 …”

J. Soares, A. Misala First plastic oil-pan module in the 911 Carrera: lightweight design and system integration S. 165-180

„… Porsche and Polytec Plastics an intelligent oil-pan module made of plastic has been developed which fully …” „… First plastic oil-pan module in the 911 Carrera: lightweight design and system integration …” „… meets the specific requirements of the new generation of engines. 1. Introduction Plastic oil pans …”

E. Glas, L. Greve, O. Steiln, J. Čopík, R. Flögel Simulation of plastics in crash conditions at Volkswagen – Requirements relating to safety-relevant plastic components S. 119-130

„… strength properties in plastic components. Plastics produced by injection molding are heterogeneous and …” „… safety-relevant plastic components Dipl.-Ing. (FH) E. Glas, Dr.-Ing. L. Greve, Dipl.-Ing. O. Steiln, J. Čopík …” „… for the development of passive safety properties. Unfortunately the mechanical behavior of plastic …”

L. Gervat, M. Lacuve, J.M. Fiard, G. Gauge, F. Bekaert Determination of thermal damages undergone by plastic parts in stochastic environments: application to air ducts S. 105-118

„… . Plastic and composites are helpful in reducing weight, but, unlike metals, plastics are very sensitive to …” „… Determination of thermal damages undergone by plastic parts in stochastic environments …” „… accurate way of estimating the real damage suffered by plastic parts in environments with stochastic …”

H. Gawinski, E. Neitzel, D. Bauch Potential for weight reduction in commercial vehicles – Air springs with pistons made of glass-fiber- reinforced plastic S. 337-344

„… glass-fiber-reinforced plastic Dipl.-Ing. H. Gawinski, Dipl.-Ing. E. Neitzel, Dipl.-Betriebswirt D. Bauch, ContiTech …” „… limited axle loads. The key is to substitute plastic for metal. For air springs this route has been …” „… commercial vehicles One starting point here is substituting plastic for metal. Here the multifarious …”

J. M. Fiard, J. M. Cardona, P. Gauquie Mécaplast Plastic oil pan design for an optimized gasoline engine – Project management of novelty by failure mode analysis S. 181-192

„… Plastic oil pan design for an optimized gasoline engine Project management of novelty by failure …” „… the plastic oil pan of the new Renault Kwid launched onto the Indian market on September 2015 (cf …” „… aluminum parts (cylinder block and timing cover), the plastic oil pan and the FIPG was a main issue which …”

T. Hilgers Thermally conductive plastics: a mineral solution – Thermal management in thermoplastics and thermosets S. 193-204

„… while simultaneously maintaining the electrical insulationing function of the plastic materials used …” „… carbon-footprint calculation for manufacturing a heat sink made of aluminum and a heat sink made of plastic …” „… European Plastics Manufacturers, Polyamide 6 (PA6), PlasticsEurope, February 2014 * Value greatly …”

M. Kurz 3D simulation for lightweight construction in the plastics processing industry S. 17-28

„… parallel with design work, completely new roads can be taken in plastic components due to the …” „… 3D simulation for lightweight construction in the plastics processing industry Dipl.-Ing. M …” „… . In the context of weight reduction, the subject of plastics plays a major rôle in many places. This …”

R. Mielke, P. Dierks Challenging surfaces and lightweight construction in the instrument panel of the new Volkswagen Tiguan S. 5-16

„… – so-called leather grains – dominate in the surface structures of plastic components in the interior of the …” „… surface disturbances, such as unevennesses in plastic components. Geometrically oriented surface …” „… instrument panel has a motordriven plastic cover which completely closes off this area, thereby providing …”

A. van den Einden, P. van der Velden Study of lightweight applications in truck development – Metal replacement of a headlamp frame by a thermoplastic S. 315-322

„… ) structural metal part by a part made of a reinforced plastic. This study was carried out in cooperation with …” „… plastic design to emerge. Introduction to lightweight applications in trucks Even in the truck sector …” „… more recently plastic applications in the engine such as the valve cover and oil sump have been …”

G. Liraut, A. Tebib Mono-polymer lift-gate solution cuts CO2 emissions S. 45-58

„… conducted several consumer tests amongst users to measure the perceived touch and feel of the plastic-lift …” „… materials company and manufacturer of plastic, latex and rubber, has developed a full thermoplastic …” „… for the new Renault Espace in 2015 which required a larger plastic part resulting in new technical …”

J. J. Laux, L. Vanin, S. Grgac, G. Schalte Injection-Molded Carbon-Fiber Grille Opening Reinforcement – Development and production of the 2016 Ford Mustang Shelby GT350 GOR S. 93-104

„… ’ two-piece box section, all-plastic GOR design. Due to fit and function in areas around the shotgun and a 10 …” „… technologies in production today such as Plastic Metal Hybrid. To speed up the RIW process, an automated mesh …” „… metal stampings with the injection-molding process commonly referred to as Plastic Metal Hybrid. The …”

H. Schmidhuber Perspectives in automotive polymer glazing – Polycarbonate makes use in side and rear windows possible S. 67-82

„… - 1996 (USA) and also by the usually much stricter requirements of the automobile manufacturers. Plastic …” „… , however, requirements diverge. Although plastic windows are generally permitted in this part of the …” „… be made of plastic. But ECE R43 changed in this regard in the autumn of 2015: since October it is …”

T. Rösch, U. Remmele New development of SCR-tank systems: materials, functions, processes S. 159-164

„… plastic tanks for the urea solution are being used more and more. This paper examines current …”

S. Rübsamen, N. Elbs, H. Häberle CFRP air spring carrier for buses Feasibility study S. 329-336

„… plastic components in the structural area is to be validated at MAN via this component. Since bus and …” „… fiber-plastic composite component can be removed. 3.3. Dimensioning and manufacture of the supporting …”

R. Krischke, R. Poltrock, S. Stein Development of a lightweight instrument-panel support structure Material and production concept of the instrument-panel support tube made of long-glass-fiberreinforced partly aromatic polyamide for th... S. 259-278

„… was in the customer-relevant interpretation of requirements over a plastic-specific temperature range …” „… . References: [1] Data sheets, EMS-Chemie, Domat, Switzerland. [2] Akro-Plastic brochure, published at Fakuma …” „… ] and the VDI conference Plastics in Automotive Engineering 2015 [3] carbon-fiber pellets from …”

F. Schumann, R. Ankele, F. Jürgens, H-J. Endres The innovative hybrid fleece molding (HFM) concept as a sustainable alternative in direct comparison with the door panel for the Volvo XC90 S. 213-224

„… natural-fiber carrier component which during compression molding is simultaneously back-injected with plastic …” „… , a hot-runner system with seven gates and needle valve nozzles is used. Various plastics have …”

H. Kempe Dimensioning and production of leaf springs made of fiber-reinforced plastics for use in heavyduty commercial vehicles – Special features and challenges S. 345-346

„… Dimensioning and production of leaf springs made of fiber-reinforced plastics for use in …” „… of highly stressed structures made of fiber-reinforced plastics for heavy duty vehicles are …”

I. Kleba, J. Emig Innovative PUR surfaces – self-healing and more S. 29-44

„… transparent plastic parts an antireflective coating using defined nanostructured surfaces. At the end of the …” „… ® formulation. Firstly, the self-healing thus exploits the memory effect typical of plastics. A second, central …” „… , Polymer Institute for Plastics Engineering) Figure 2 shows an example of the reaction behavior of a …”

Titelei/Inhaltsverzeichnis S. I-XII

„… ic s in A u to m o ti ve E n g in e e ri n g 2 0 1 6 Plastics in Automotive Engineering K …” „… Wissensforum GmbH VDI-Gesellschaft Materials Engineering Plastics in Automotive Engineering L_160040_4343 …”

T. Müller Efficient approach to developing fiber composites S. 205-212

„… unrefined raw materials in making coupons from continuous-fiber-reinforced plastics by fiber-direct RTM …” „… adhesive technology in the BMW i8. In: VDI Plastics in Automotive Engineering, Mannheim, 2015. [3 …”

B. Pfeiffer, S. Tönnies Local reinforcement in series production – Local reinforcement in series production S. 239-246

„… = Continuous Fiber Reinforced ThermoPlastics), including tapes 305 mm wide, 0.10-0.50 mm thick and with a …”

O. Täger, F. Häusler, J. Lohmann, N. Modler, T. Weber New manufacturing technology for material-hybrid lightweight solutions: an FRP-metal hybrid floor structure S. 247-258

„… automotive components made of fiber-reinforced plastics (FRP) and metals, taking an FRP-metal hybrid as an …” „… spiral (Figure 1) [1]. Here the material class of fiberreinforced plastics (FRP) has a great …”

M. Franzen, O. Ghouati Consideration of local thicknesses within finite element simulation of injection molded thermoplastics S. 279-288

„… thickness values must be taken into account (CAD2FE). If fiber-reinforced plastics are used then the …”

R. Vaculik Sensor technology for interconnected injection-molding production: a prerequisite for Industry 4.0 S. 289-296

„… currently being implemented in different approaches in industry. The plastics processing industry is also …” „… ‘Industry 4.0’ has finally arrived in plastics processing as well and is currently causing a stir in our …”

M. Beiner Emission-optimized rubber composites for the treads of retreaded truck tires containing recycled material: EKORUND S. 349-352

„… ti ve E n g in e e ri n g 2 0 1 6 Plastics in Automotive Engineering K KUNSTSTOFFTECHNIK L …”

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PIAE Europe 2023

VDI Wissensforum GmbH (ed.)

Series: VDI-Berichte

Volume 2418 2023

Results in this title

C. Scarazzo Building a closed-loop: Molecular recycling of automotive plastic waste S. 585-600

„… Building a closed-loop: Molecular recycling of automotive plastic waste  Using molecular …” „… vehicle plastic waste problem, what it means for the automotive industry, and how we can work together to …” „… automotive plastic waste and provide cost-effective solutions for automotive OEMs Chris Scarazzo, Eastman …”

B. Pesche, R. Vollet-Binet Renault MEGANE e-Tech plastic tailgate – Lightweight and sustainability as DNA S. 73-82

„… Renault MEGANE e-Tech plastic tailgate Lightweight and sustainability as DNA Benoit Pesche …” „… only one single plastic part for structural and aesthetic purpose. In order to meet the high stiffness …” „… structural part, an upper plastic part is welded on it in order to receive the rear glass and to get …”

F. Groh, R. Apfelbeck, W. v. Gilst, A. Karl Innovative shear panel in plastic for vehicles with shortened battery modules S. 519-532

„… Innovative shear panel in plastic for vehicles with shortened battery modules Dipl.-Ing. F. Groh …” „… POLYTEC GROUP was to integrate these main functions into a single innovative plastic component for the …” „… corrosion requirements in the wet room. In addition to this load-conducting shear panel, a plastic body …”

M. Fischer Smart front and rear panels by purposefully combined plastic processing S. 479-494

„… Smart front and rear panels by purposefully combined plastic processing Dipl.-Ing. Michael Fischer …” „… be supported by advanced plastic components such as smart front and rear panels, allowing …” „… field of application for advanced plastic component design and functional integration as well as …”

W. Hübsch, H. Dannbauer, C. Gaier, S. Fischmeister Development process of short-fiber-reinforced plastic components with regard to structural durability S. 301-320

„… plastics and of developing methods for the service-life prediction of dynamically loaded plastic components …” „… Development process of short-fiber-reinforced plastic components with regard to structural …” „… Steyr GmbH & Co KG, Magna Powertrain, St. Valentin, Austria Summary Plastic components are being …”

M. Däbritz, K. Scherer Halving the CO2 footprint through process integration in the production of coated plastic parts S. 239-256

„… Halving the CO2 footprint through process integration in the production of coated plastic parts …” „… production of painted decorative plastic parts for vehicle interiors and exteriors. The direct and variably …” „… VARIOPLAST® for the production of coated decorative plastic parts. Taking the example of a two-layer painted …”

H. Häberle Use of plastic in the new MAN truck – sustainable solutions, also through the use of recyclates S. 83-92

„… met. 3. Use of plastic-substitution plastics In 2012 we commenced investigations into whether PA6 …” „… plastic-substitution plastics. References [1] Häberle, H.: Kunststoffeinsatz im neuen MAN Lkw – Maßgeschneiderte …” „… lamination, etc. (of course only where there is no loss of functionality). ‐ Use of plastic-substitution …”

M. Schlummer, D. Arends Recycling of Plastics from Automotive Shredder Residues S. 275-288

„… strategies to recycle more ELV plastics, Fraunhofer IVV determined the composition of coarse plastic-rich …” „… plastics from these automotive shredder residues from coarse, plastic-rich shredder residues. Pre-treatment …” „… 's service life, plastic-rich waste streams arise, that cannot be recycled at large scale yet. This waste …”

J. Haspel, C. Höfs Engineering plastics as enablers for HV battery systems of the next generation S. 103-112

„… . VDI-Berichte Nr. 2418, 2023 107 2.3 General advantages of a plastic housing Engineering plastics such as …” „… paper gives insights into the capabilities of plastic solutions for high-voltage battery housings. 1 …” „… of a plastic battery housing In a joint project, Envalior, Dormagen and Kautex Textron GmbH & Co KG …”

E. Metzsch-Zilligen Waste4Future – Innovative recycling approach for the automotive industry? S. 451-456

„… importance for a resource-efficient and sustainable development. Plastic’s applications, especially that of …” „… plastics.2 However, life cycle assessments see mechanical and chemical recycling of post-consumer plastic …” „… plastics of virgin quality, but again, at the cost of employing solvents. Gasification of plastic waste …”

S. Lang, C. Niermann Sustainably high-quality! Are recyclates the only way to reduce CO2? S. 159-182

„… : Plastics Europe, Korea LCI and Ecoinvent 2.2) 2. Sustainable raw materials for plastic compounds In …” „… for different polymers (data source: [14]; graphic: AKRO-PLASTIC) 2.1 Biobased plastics In addition …” „… to recyclates, biobased plastics are another way to reduce the CO2 footprint of plastic applications …”

D. Braun, E. Kougioumtzi, O. Geiger, M. Prinz From Scrap Tires to Door Handles S. 427-436

„… the chemical recycling of plastics by pyrolysis, the so-called ChemCycling™, the plastic molecules are …” „… From Scrap Tires to Door Handles High-Performance Plastic Parts made from Sustainable Engineering …” „… not be sufficient to meet the requirements. In particular, for safety-relevant plastic components with …”

Titelei/Inhaltsverzeichnis S. I-XII

„… 6214-201 • Fax +49 211 6214-154#noplasticsnomobility l Plastic components: future requirements l Plastics …” „… workshopsWorld Cafés: Manufacturing trends in plastic components++Hands-on area: exhibits to touch and discuss …” „… plastic tailgate – Lightweight and sustainability as DNA 73B. Pesche, Celanese, Sulzbach;R. Vollet-Binet …”

C. Salles Addressing the sustainability challenges of Automotive: Everminds – a Holistic approach from a PO industry leading producer S. 289-300

„… reduction of the GWP of our polyolefins materials - Circularisation, and reusing plastic at the end of …” „… , giving it another life. Borcycle is a full-suite solution, converting all plastic waste into new …” „… polyolefins and offering recycled plastic through a wide product portfolio range. Whether it be for highly …”

A. Bunjes Systematic investigations into the molecular and material properties of impact-modified PP recyclates for automotive applications S. 601-612

„… Abstract Mechanically recycled plastics offer an opportunity for a more sustainable design of plastic …” „… necessary, the component designs. 2. Basics of plastic recycling First of all, the recycling of plastics …” „… possible molecular changes in the plastic during the recycling process, which can ultimately also affect …”

C. Bouvatier, S. Oener Lower stiffener of the Porsche 992 GT3 in PAIM technology S. 1-16

„… made of plastic and replacing the welded aluminum construction with an injection-molded part was born …” „… a high process reliability. 6. Development Fig. 6: Lower stiffener in PAIM plastic (992 GT3 …” „… for PAIM and final position 9. Result Costs compared to predecessors By using a plastic technology …”

A. Munch Elmér, H. Palokangas Materialsmart – Materialchoice – The key to de-carbonizing your products S. 229-238

„… Materialsmart®-concept, a tool to simplify plastic material choice for sustainable design. Materialsmart® is based on …” „… cost to our customers. This model rendered usage of both virgin and high performance recycled plastic …” „… . Polykemi take pride in long time experience in sourcing and upgrading of recycled plastic material. Our …”

M. Doedt Qualification of recyclates – News from standardization and testing S. 457-466

„… . Introduction Due to incorrect handling, to incorrect disposal and to weathering, millions of tons of plastic …” „… precisely plastic which is the focus of the discussion, whether concerning recycling, marine littering, or …” „… material in sufficient quantities over many years. 2. DIN SPEC 91446 – classification of plastic …”

S. Lang, C. Niermann Nachhaltig hochwertig! Sind Rezyklate der einzige Weg zur CO2-Reduzierung? S. 183-212

„… (Grafik: AKRO-PLASTIC, Datenquelle Plastics Europe, Korea LCI und Ecoinvent 2.2) 2. Nachhaltige Rohstoffe …” „… , Dipl.-Ing., Carsten Niermann, M.Sc., AKRO-PLASTIC GmbH, Niederzissen Kurzfassung Um dem …” „… , 2023188 Bild 4: Prinzipielle Darstellung verschiedener Recyclingkreisläufe (Grafik: AKRO-PLASTIC …”

F. Meißen, H. Gleich The next level of polymer parts in CAE – From the process to the process chain, from the individual part to the assembly S. 355-362

„… the world, demand for plastic components is also continuously increasing in the automotive industry …” „… , with plastic production averaging a growth of around 3% per year [1]. At the same time, producers must …” „… process chain simulation of hybrid processes and components (steel and plastic) will need to have …”

M. Barbolini, F. Naudin Cooling pipes for high performance application based on PPS S. 123-128

„… injection technology (PIT) for plastic coolant pipes in the automotive industry. The advantages of PIT over …” „… potentially applicable to all plastic materials, but the process needs to be optimized to the different …” „… parts. Fortron® PPS is a linear, partially aromatic plastic containing a phenylene ring and a sulfur …”

G. Gardère, A. Kezmane Composite Material for Automotive Mass Production Applications S. 343-354

„… and compatible with plastic injection. They selected a composite material named “organosheet” and …” „… replaced a hybrid steel / plastic solution with a weight reduction benefit of 30%. This World Première in …” „… Plastic Engineers. 2) Daimler S Class Organosheet Battery Casing Mid 2017, thanks to seamless …”

S. Sampson, L. Fredriksson, M. Bromberger Design for Sustainability Targeting the Strategic Application of Topology Optimization – Lightweighting of structural parts and subsystems S. 437-450

„… is also cost-effective. Innovative plastic material solutions have a great potential to meet high …” „… . Holistic approach needed The process of using structural plastic inserts to improve a body-in-white’s (BIW …” „… understand sensitivities and possible gains from each gram of plastic added to the structure. This process is …”

Entwicklung Leichtbau-Unterfahrschutz für BEVs in FVK-Bauweise Development of a lightweight underride guard for BEVs in FRP S. 61-72

„… aluminum sheet design to a new, cost-efficient plastic FRP design with central advantages, such as …” „… the art. In the course of the early evaluation of lightweighting approaches in plastic as …” „… alternatives to aluminum constructions, it was however first necessary to evaluate how the plastic construction …”

N. Schlutig Pushing the boundaries of eco-solutions based on recycled polypropylene compounds for contributing to sustainable cars of the future S. 213-228

„… engineering plastic and quite similar values compared to recycled engineering plastics such as Polyamide 6 or …” „… finding the elasto-plastic (EP) model from the matrix and the elastic (E) model from glass fiber. This …” „… ). VDI-Berichte Nr. 2418, 2023222 Fig. 9: The homogenization routine To calibrate the elasto-visco-plastic (EVP …”

M. Lindemann Hybridisierung im Leichtbau – aber recycelbar! S. 413-426

„… material "plastic" with the help of renewable, biodegradable and petrochemical raw materials. Increasingly …” „… Recyclinganteil im Spritzgießbauteil zu erhalten, setzt etwa die plastic concept gmbh dieses Verfahren für …” „… Wandstärkenverteilung, Quelle: plastic concept gmbh Farbe und Haptik sowie die mechanischen/chemischen Eigenschaften …”

R. Hofer, M. Jacobi 26% weight savings in an automotive headlight housing due t o MuCell® foaming technology S. 383-388

„… . This must be prevented by means of a component design that is compatible with plastic and intelligent …”

G. J. Anderson Dynamic Fatigue Testing of Polyamide 6 – The Determination of S-N Curves for an Anisotropic Glass Filled PA6 S. 371-382

„… weight reduction can be achieved by replacing metal with plastic. One application of interest are large …” „… , which gives rise to anisotropic mechanical strength. The strength of the plastic composite is not the …” „… to design better plastics parts, at lower weights, by lowering the stress at critical points. Light …”

T. Lindemann Lightweight Thermoplastic Swing Doors for EVs S. 129-134

„… also reduces costs. For example, a steel liftgate may require a separate plastic spoiler, complicating …” „… the forefront of utilizing advanced plastics and composites to develop solutions for its customers. We …” „… received three awards from the Society of Plastics Engineers (SPE) for the thermoplastic liftgate we …”

F. Wazula, H. Tattko, A. Sumfleth Star panel of the Mercedes Benz EQS – New design meets new challenges S. 33-46

„… with hardcoat, back with double wet painting – lead to a significant embrittlement of the plastic. For …” „… specifications could be laid down for the production process: ‐ 2-component plastic carrier part …”

J. Haspel, C. Höfs Technische Kunststoffe als Wegbereiter für HV-Batteriesysteme der nächsten Generation S. 113-122

„… , Online article, CompositesWorld, 2022 [3] Large battery enclosures made from plastic series-ready, Press …”

W. Schijve, R. Bhairi, F. Becker, K. Fischer, M. Emonts Multi-material options for future fire and impact resistant battery casings S. 395-412

„… valuable materials such as cobalt, lithium, nickel, there are no implications on plastic/composite …” „… plastic materials. Note that the upcoming battery end-of-life regulation [5] just deals with reclaiming …”

K. C. Keller What society and values could look like tomorrow – And what that could mean for the automotive future S. 689-XIV

„… • Fax +49 211 6214-154#noplasticsnomobility l Plastic components: future requirements l Plastics as …” „… : Manufacturing trends in plastic components++Hands-on area: exhibits to touch and discuss Jobwall & Guided Tours …” „… CongressJune 21 - 22, 2023, Mannheim, GermanyTop topics• Sustainable use of plastics• Use of recyclates and …”

A. Bunjes Systematische Untersuchungen molekularer und werkstofflicher Eigenschaften von schlagzähmodifizierten PP-Rezyklaten für die Automobilanwendung S. 613-626

„… ] Ragaert K, Delva L, van Geem K. Mechanical and chemical recycling of solid plastic waste. Waste Management …” „… recycled plastics. Sustainable Materials and Technologies 2020;25(7):e00179. https://doi.org/10.1016 …”

M. Doedt Qualifizierung von Rezyklaten – Neuigkeiten aus der Standardisierung und Prüfung S. 467-478

„… Plastic Alliance im Rahmen des Green Deals ein großer Normungsauftrag erarbeitet und letztes Jahr an die …”

Polycarbonatbasierte Karosseriebauteile mit Funktionsintegration Polycarbonate-based body components with functional integration S. 553-584

„… in which a transparent plastic cover covers both headlights including the former radiator grille …” „… plastic parts which result probably does not outweigh the design advantages of joint reduction. Upcoming …”

W. Hübsch, H. Dannbauer, C. Gaier, S. Fischmeister Entwicklungsprozess kurzfaserverstärkter Kunststoffkomponenten bezüglich Betriebsfestigkeit S. 321-342

„… ., Werkhausen A., „Fatigue Life Prediction of Short Fiber Rein-forced Plastic Components“,NAFEMS Seminar …”

H.P.C. van Heerbeek LNP™ SLX Resins for Exterior (Lighted) Auto Grill Designs S. 135-148

„… ). [9] Plastics Technology, Feb. 2004, 44-45. [10] Cojocariu, G., Malinoski, J., Blubaugh, C., Li, X Y …”

T. Köppl, Florian Dresel Reducing the carbon footprint of materials and processes for soft-touch applications S. 149-158

„… materials in TPEs for automotive applications. These raw materials can be different polymers, plasticizers …”

F. Meißen, H. Gleich The next level of polymer part CAE – Vom Prozess zur Prozesskette, vom Einzelteil zur Baugruppe S. 363-370

„… /global-production-of-plastics-since-1950/ [2] Statista, https://www.statista.com/statistics/1192368 …”

T. Neumeyer, R. Fachtan, B. Trinkwalter Production of functionally integrated soft-touch components based on new TPE materials in a single-stage injection-molding process S. 495-506

„… component and the cover film. In order to seal the plasticizer-containing soft component off from the …” „… the look of the closed surface and for protection against migration of plasticizers. Responsible …”

T. Weyer Decorative and Functional Front Panels for BEVs – MEZZOTM Plus Panel S. 547-552

„… forward-facing surfaces using advanced plastics and thoughtful design. This includes materials that allow …”

E. Spini, R. Galeazzi Reinforced polyamides with low environmental impact: post-consumer materials S. 627-644

„… – Plastics – Determination of the melt mass-flow rate and melt volume-flow rate of thermoplastics. ISO …” „… 1133-1:2011(E). [5] ISO3451/4 – Plastics – Determination of ash – Part 4: Polyamides. ISO3451-4:2013. [6] ISO …” „… 527-1 – Plastics: Determination of tensile properties. ISO527-1:2019. [7] ISO179-1 – Plastics …”

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PIAE EUROPE 2021

VDI Wissensforum GmbH (ed.)

Series: VDI-Berichte

Volume 2385 2021

Results in this title

R. Holschuh, T. Bayerl Shaping the future of electromobility with holistic plastic solutions S. 185-198

„… – most frequently by the use of appropriate additives or by veneering with other plastics. 3. Plastic …” „… satisfied by the selection of a flame-retardant plastic. Such plastics are often required in the vicinity …” „… Shaping the future of electromobility with holistic plastic solutions Dr.-Ing. René Holschuh …”

P. Helmke, B. Pfeiffer Lightweight plastic construction with visible surface as examplified by the Volkswagen ID.3 tailgate S. 29-38

„… made of steel, is designed for the first time in the Volkswagen Group as a plastic-metal hybrid …” „… optimizing range is made by affordable lightweight construction measures. 2. Tailgate in plastic-metal …” „… hybrid construction The plastic-metal hybrid design of the ID.3 tailgate, as the first tailgate of this …”

A. Wüst, T. Metzner Development of an energy-absorbing structural element made of polyamide integrated in the plastic front-end carrier of the new Mercedes S-Class S. 1-4

„… Development of an energy-absorbing structural element made of polyamide integrated in the plastic …” „… : Polyamide crash absorber Until now, energy-absorbing plastic components have not been able to meet crash …” „… crash-loaded components Failure behavior - plastic is completely different from metals here …”

Daniel Kugele, Sebastan Mönnich, Cigdem Belgeli Development and validation of a simulation methodology for the prediction of surface defects for plastic components with metallic effect pigments S. 89-100

„… plastic components with metallic effect pigments Dr.-Ing. Daniel Kugele, Audi AG, Ingolstadt; Dr.-Ing …” „… , painting, etc.) are used to create a metallic look for plastic components. As a rule, these processes are …” „… Tucker, C. Orientation behavior of fibers in concentrated suspensions. Journal of Reinforced Plastics …”

S. Jana, F. Ehrhart, M. Bromberger The History of Integrative Simulation from Laboratories to all Designers’ Desktops S. 113-128

„… combining a 3D model of a single fiber in the plastic, the plasticity and damage laws of the fiber and the …” „… Simulation of Short Fibre-reinforced Plastics The innovation foundation for the development of plastic parts …” „… simulation-driven design process for Injection molding plastic parts allows closed design loops from structural …”

T. Walther, B. Brenken Sustainability: R-cycle and digital twin – An approach to a sustainable circular economy S. 245-248

„… plastic waste is processed into high-quality recyclate. The high diversity of plastics makes the waste …” „… . Only a small percentage of plastic waste is processed into recyclate and thus returned to the plastics …” „… manufacture of plastic products. These data are then available digitally for the recycling process in the …”

Titelei/Inhaltsverzeichnis S. I-X

„… in the front end • VW ID3 tailgate: lightweight plastic construction with visible surface • MAN …” „… • www.piae-europe.com • Phone +49 211 6214-201 • Fax +49 211 6214-154 # noplasticsnomobility l Plastic components …” „… 120 exhibitors 20 interactive workshops World Cafés: Manufacturing trends in plastic components …”

H. Lehmann Sorting technologies: the key to quality products in a circular economy S. 161-172

„… separating types of plastic, e.g. separating PE and PP. If one takes a holistic approach when considering …” „… of our society. Still not satisfactorily resolved is the issue of high-quality plastic recycling …” „… key role here. Sorting today is much more than just the simple separation of types of plastic, such …”

A. Keränen, T. Wuori, J. Asikkala, E. Garcia Biosca, A. Benndorf Polypropylene films and injection-molding resins for In-Mold Structural Electronics (IMSE®) S. 213-224

„… thin 3D surfaces of the plastic. In addition, IMSE enables a significant reduction of weight and …” „… , because in IMSE, electronic components are inside the plastic. 4. Why polypropylene (PP …” „… components are inside the plastic. Polypropylene is a tough and impact-resistant material thereby ensuring …”

L. Reifenstein, B. Nießen BAGS: Highly-integrated front-end module carrier S. 9-18

„… the C1 platform, whose first derivative was the Focus C-Max. Here, a steel-plastic hybrid front-end …” „… . Comparison of a Focus with the Bronco Sport in the Y0 section shows how the fiberreinforced plastic frame …”

R. Holschuh, T. Bayerl Mit gesamtheitlichen Kunststofflösungen die Zukunft der Elektromobilität gestalten S. 199-212

„… https://www.basf.com/global/de/who-we-are/sustainability/we-drivesustainable-solutions/quantifying-sustainability/eco-efficiencyanalysis/examples/saugrohre.html abgerufen am 15.06.2021 [4] UL 94 Standard for Safety – Tests for Flammability of Plastic …”

Daniel Kugele, Sebastan Mönnich, Cigdem Belgeli Entwicklung und Validierung einer Simulationsmethodik zur Vorhersage von Oberflächendefekten für Kunststoffbauteile mit metallischen Effektpigmenten S. 101-112

„… Fibers in Concentrated Suspensions. Journal of Reinforced Plastics and Composites 3. 1984, S. 98-119. 2 …”

J. Horn, S. Pirl, M. Gehringer, F. Förster Interior parts with a focus on climate – A pleasant feel thanks to thermoplastic foam S. 129-144

„… , Kassel: Uni Kassel, 2020. [4] PlasticsEurope AISBL, Automotive. The world moves with plastics …” „… plasticizers and/or thermoplastic polymers. This is usually polypropylene (PP). The resulting network …”

J. Horn, S. Pirl, M. Gehringer, F. Förster Interieurteile im Klimafokus – Angenehme Haptik durch thermoplastischen Schaum S. 145-160

„… molding, Kassel: Uni Kassel, 2020. [4] PlasticsEurope AISBL, Automotive. The world moves with plastics …”

H. Lehmann Sortiertechnologien: Der Schlüssel für Qualitätsprodukte in der Kreislaufwirtschaft S. 173-184

„… Plastics: Waste Not, Want Not Vortrag auf der KI Group Summit, 2019 [2] Wright, S.J. (2019) “Circular …” „… (2016) “The New Plastics Economy: Rethinking The Future Of Plastics”, S. 27 [4] DIN SPEC 91446 …”

M. Hetterich, M. Michl Lightweight TPE for weight-reduced automotive applications – Be Smart – Make it lightweight S. 225-234

„… ., Brinkmann, S., Osswald, T., Schmachtenberg, E. (2007): Saechtling, Kunststoff Taschenbuch [Plastics …”

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Plastics in Automotive Engineering 2017

VDI Wissensforum GmbH (ed.)

Series: VDI-Berichte

Volume 4348 2017

Results in this title

G. Kopp, O. Deißer, A. Müller, S. Beyer Innovative plastic applications for a small urban bus concept S. 317-318

„… Innovative plastic applications for a small urban bus concept G. Kopp, O. Deißer, DLR …” „… components of floor, roof and side walls are designed using different plastic and sandwich configurations …”

J. Gómez-Monterde, J. Hain, M. Ll. Maspoch Characterization of microcellular plastics for weight reduction in automotive interior parts S. 165-178

„… ; Prof. Dr. M. Ll. Maspoch, Centre Català del Plàstic / Universitat Politècnica de …” „… Catalunya-BarcelonaTech, Terrassa, Barcelona, Spain Abstract The present work deals with foaming plastic materials in …” „… conventional materials with lighter ones. Nowadays, plastic materials represent around 18% of the overall …”

C. Bauer, H. Häberle Cost efficiency through the use of UV-resistant plastics in dynamically and statically highly-stressed components S. 313-314

„… redesign of the plastic bumpers of the heavy TGS/X series, the blends were now to include ASA. Lower …” „… Cost efficiency through the use of UV-resistant plastics in dynamically and statically …” „… Truck & Bus AG, Munich Abstract Requirements for plastics in the commercial vehicle sector are hard …”

A. Liebsch, R. Kupfer, M. Gude, P. Müller, N. Andricevic Hollow profiles, organo-sheets and LFRT node structures: hybrid components made of fiber-reinforced plastics for automotive serial production S. 215-226

„… flexurally rigid hollow profiles as well as flat components. Substituting lightweight fiber-plastic …” „… lightweight construction. Due to the high anisotropy of fiber-plastic composites this material can be used …” „… fiber-reinforced plastics for automotive serial production A. Liebsch, R. Kupfer, M. Gude, Institut für …”

M. Franzen, G. Oberhofer, R. Schwarzer Improved crash simulation of endless-fiber-reinforced thermoplastics – organic sheets S. 109-120

„… , correctly predicting the elastic, plastic and fracture behavior in dynamic impact loadings. MATFEM …” „… approach) in combination with orthotropic elastic behavior Visco-plastic hardening behavior with …” „… tension, compression and shear) Plastic compressibility Significant plastic strains before fracture …”

P. Hörmann, K. Bornemann, F. Flueggen, H. Herten, V. Hohm, T. Ströhlein Lightweight design at Volkswagen S. 203-214

„… plastic-encapsulated aluminum end pieces are defined for introducing into the FRP TBR the forces which occur and …” „… manufacturing technologies for components made of fiber-reinforced plastic 3. Door sill tube made of …” „… fiber-reinforced plastic With thermoset pultrusion it is possible for the first time to replace a conventional …”

H. Hauke, J. Horstmann Lightweight carrier system for the air filter of the Mercedes-Benz Actros S. 315-316

„… system is to be replaced by an innovative plastic. The goal is to achieve a 45% weight saving coupled …” „… order to exploit all lightweighting potential. Plastic should be used primarily along 315 the …” „… shell model is followed by a component design which best suits the plastic and the tooling. Cropping …”

J. Guenther, D. Malecha, J. Reinicke New surfaces and difficulties in applying existing test methods S. 45-56

„… combinations of materials (plastic/paint system), and selected automotive tests used to check the performance …” „… refine plastic components. Refine in this context means to improve their actual appearance to help the …” „… example of this would be the painting of plastic parts in the automotive sector. In many cases, following …”

G. Prautzsch, T. Stier, T. Coeln Electrochemical corrosion and its prevention with polyamides S. 241-244

„… , Dipl.-Ing. T. Stier, Dipl.-Ing. T. Coeln, AKRO PLASTIC GmbH Niederzissen Since 1988 AKRO PLASTIC GmbH …” „… already started in this area at AKRO PLASTIC as well. Here the first and simplest step was to create …” „… components at a distance of 10 cm from PA containing iodine. Consequently AKRO PLASTIC decided to try for a …”

Titelei/Inhaltsverzeichnis S. I-XI

„… Engineering plastics, fiber-reinforced composites and multifunctional plastic composites provide ongoing …” „… Plàstic/Universitat Politècnica de Catalunya-BarcelonaTech, Terrassa/Barcelona, Spain 191 Technology Lightweight …” „… with plastic composites, natural fiber applications, overmolded and inmold film laminated parts, LED …”

H. Häberle High-performance polypropylene: does PA 6 still have a future? S. 231-240

„… reductions in mass can be achieved, provided the plastic satisfies all component requirements. The term …” „… components, of which the bumper is one, if the plastic is not to be 'shattered internally' by the high …” „… , both static and dynamic, were carried out on the TGL/M plastic bumper for both HP-PPs. The …”

J. Stimpfl, J. Asbeck Innovative lightweight design for light-duty commercial vehicles: the GRP leaf spring S. 319-320

„… carbon-fiber-reinforced plastic (CFRP) automotive components, in combination with many years of experience working with …” „… the chassis, the Chassis Technologies division has been developing glass-fiber-reinforced plastic (GRP …” „… crosslinking of the plastic takes place entirely under 319 high pressure. During the cooling process, this …”

E. Spini, A. Bernasconi A demonstrator for the experimental assessment of the through-process modeling of injection-molded parts made of short-fiber-reinforced polymers S. 179-190

„… plastic components. The traditional design criteria adopted for plastics, such as glass- or …” „… supports. In this context of change, producers of plastic materials for engineering uses have been …” „… , it is necessary to change the approach to the design of engineering plastic components in order to …”

C. Bauernfeind, E. Blees Lightweight material with class – Rear apron made of extremely low density polyurethane S. 93-100

„… carbon-fiber-reinforced plastic components. These recyclates give the PUR materials uniform mechanical properties and are …” „… removed and tested for everyday suitability using specified test media. The painted plastic surface …” „… of all countries in which the vehicle will subsequently be sold. Plastic clip connections are tested …”

M. Bakkal, O. Otuz, S. Doğru A new analytical calculation method for the injectionmolding process of a composite luggage rack holder S. 279-298

„… plastic injection-molding design criteria to replace the previous metal luggage rack holder. Afterwards …” „… analyses. For the plastic simulation and fiber orientation results, the Autodesk Moldflow program was used …” „… . Moldflow results Moldflow results help us to understand the injection-molding process and the plastic …”

R. Korn, T. Reußmann 3-D direct deposition of reinforcement fibers in the fiber blowing process – State of the art in natural fiber processing S. 145-156

„… ensuring global availability. This also applies to the production of natural-fiber-reinforced plastic …” „… the production of fiber-reinforced plastic components by the 3D fiber-blowing method were carried out …” „… glass-fiber-reinforced plastic at TITK and fitted with two programmable blow-in nozzles. The mold surface is divided into …”

D. Häffelin Innovative processing of thermoplastic composites for the Porsche Panamera brake pedal – Continuous-fiber technology for safety components in the vehicle S. 121-134

„… describes a fully automatic process chain for the production of brake pedals. It begins with plastic …” „… all-plastic brake pedal consists of a main body formed by a continuous Uprofile, downwardly open, made of …” „… continuous fibers. Short-fiber-reinforced plastic is used for the foot plate, bearing point, ribs and a …”

J. Reddemann, H. Seifert Energy-efficient production of thermoplastic CFRP parts by one-step direct processing S. 135-144

„… quantities economically. However, the energy required to produce fiber-reinforced plastic components has …” „… improving energy efficiency in the production of fiber-reinforced plastic components is the so-called …” „… temperature for the plastic matrix. The mold can now be opened and the finished impregnated component removed …”

G. Kalkoffen Lightweighting with carbon: lighter and cheaper than steel – Holistic consideration of the lightweighting potential and process costs of CFRP S. 261-262

„… Abstract Lightweight construction using carbon-fiber-reinforced plastic (CFRP) is fairly well-known in …”

M. Steinbach, J. Maier Methodological further development of weight reduction in vehicle interior trim parts – Current and future opportunities from an automaker's perspective S. 21-34

„… materials, steel components are being increasingly replaced by metals of lower density, plastic-based …” „… enhanced surface is wanted, a considerable weight saving as compared with plastic can be achieved by using …” „… plastic components result in thin-wall injection molding technology offering a very effective approach to …”

G. Huber Tinuvin® 880 – novel light stabilizer for automotive interior applications S. 161-164

„… differentiation and more stringent specifications in regard to plastic parts. This includes more stringent supply …”

P. Gamonal-Repiso, J.M. del-Mazo, M. Sánchez-Soto Surface quality: improving the quality perception of molded parts S. 191-202

„… Plàstic/Universitat Politècnica de Catalunya-BarcelonaTech, Terrassa/Barcelona, Spain Abstract A novel …” „… polymer melt. However, mold reproduction on the plastic surface is difficult when working at low …” „… .: Surface texture characterization of injection-molded pigmented plastics. Polymer engineering and science …”

O. Mende The underbody: an underestimated contribution to CO2 reduction S. 57-74

„… every standard plastic fails. For this reason Volkswagen employs for the first time a deep-drawn …” „… foil-laminated plastic component used in the Golf. 12 Underbody of the Touran MJ 2015 In the rear area …” „… . 67 If modern lightweight plastics have to be ruled out for reasons of cost, lightweight construction …”

M. Kreutzmann, T. Schneider, R. Rademacher Development of a carbon-composite electro-transmission housing S. 263-270

„… with a short-fiber-reinforced plastic. A significant reduction in shaft tilting is made possible by …”

U. Eberl Future 2050: technological trends in an era of sustainability and smart machines S. 1-12

„… , from bio-fuel made from plant waste to bio-plastic. Alternatives to the standard plastic ABS have …” „… components on the spot using 3D printers – this has in the meantime become possible not only for plastics but …” „… examples of biodegradable plastics, mainly in all kinds of packaging but also in paints, compostable seat …”

A. Hoffmann It doesn't get greener than this! – Sustainable, economical, safe: engineering recyclates for the automotive industry S. 157-160

„… emphasis is mainly on the fire behavior of components. Components must be 'UL-listed' and the plastic thus …” „… fuels has paved the way for lightweight plastics in many automotive applications. If this green approach …” „… automotive industries. Together with our customers we develop special formulations to give the plastics the …”

J. Götzelmann Bumper in thin-wall technology: an update regarding materials, processes, and technology innovations S. 75-90

„… world-class producer of exterior plastic components in all fields. 89 References: [1] Basell documents …”

R. Schlimper, M. Zscheyge, P. Michel FRP in the Materials Data Space, digitization of material competence as a supplement to Industry 4.0 S. 227-228

„… . Lightweight structures made of fiber composite plastics (FRP) are for reasons of resource efficiency …” „… composite plastics. Special emphasis is given here to the needs of the automotive industry. The data …”

R. Apfelbeck, S. Müller Application of organo-sheets in underbody components: cost- and weight-optimized off-road package S. 245-256

„… high-quality final product for the customer. Innovative plastics in automotive engineering will play an even …”

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Plastics in Automotive Engineering PIAE EUROPE

VDI Wissensforum GmbH (ed.)

Series: VDI-Berichte

Volume 2343 2019

Results in this title

S. Glaser, A. Wonisch, D. Fertig Thermomechanical simulation of glass-fiber-reinforced plastic components with Ultrasim® S. 115-132

„… Thermomechanical simulation of glass-fiber-reinforced plastic components with Ultrasim® Precise …” „… ]. VDI-Berichte Nr. 2343, 2019 115 However, the thermomechanical simulation of plastic components places very …” „… view to assisting customers in the design of their plastic components [2-4]. With the aid of a …”

A. Falke, M. Bohn, T. A. Osswald The systematic path to dimensionally stable plastic components – Differentiation of acceptance dimensions and utilization dimensions S. 277-300

„… the observance of a few rules in the utilization of plastics it is possible for the plastic processor …” „… attitude that 'plastic is a soft steel' therefore falls short. The special properties of plastics, such as …” „… various temperature ranges. The so-called bimetallic effect may occur in firmly connected plastic-metal …”

T. Wagner New testing techniques as a support for innovations in plastics development – Material testing as a building-block of product development S. 325-336

„… make new innovative plastic developments possible in the first place. Concrete examples from three …” „… such as plastic fuel tanks and washer tanks must be tested for their resistance to liquid media such …” „… mechanical performance of plastic components is of great relevance with regard to the necessary testing …”

S. Tostar Volvo Cars recycled plastics strategy – Kick-starting with a recycled-plastics demo car S. 1-4

„… https://www.ikea.com/gb/en/doc/general-document/ikea-take-a-look-at-what-we-arecommitted-to-accomplishing-today-and-our-goals-for-2030__1364604791416.pdf 5 Plastic Europe, Plastics: the facts 2017 VDI-Berichte Nr. 2343, 20192 …” „… plastic waste as a resource and not as waste. The United Nations (UN) initiative, the Clean Seas campaign …” „… calculated on the basis of the actual weight of recycled plastic in a component and not by the weight of the …”

D. Degenhardt, L. Greve Elasto-viscoplastic temperature-dependent material model for a talc-filled PP/PE copolymer S. 57-76

„… elasto-plastic material behavior of different material classes. The formulation of the MMM for plastics is given …” „… , non-linear plastic Poisson’s ratio and fracture strain under uniaxial tension. The model validation is …” „… relating to vehicle safety that the plastic components are able to withstand numerous crash loads at room …”

C. Schütz, L. Lewerdomski, E. Körner, C. Winkelmann Sustainable materials for the interior parts S. 5-16

„… processes, which leads to robust and durable plastic components characterizing today's vehicle interiors …” „… associated plastic waste up until 2050 [2]. VDI-Berichte Nr. 2343, 2019 5 Fig 1: Overall worldwide …” „… production of plastic and plastic waste up until 2050 [2] Based on the global plastic production of 8.3 …”

S. Krömer Innovative processing of glass fiber grids in the injection-molding process S. 349-360

„… lightweight steels and plastic-metal hybrids, there is a trend towards combinations of continuous-fiber …” „… fiber-reinforced plastic composites, Berlin: Beuth, 1991 [6] DIN EN ISO 178, Plastics - Determination of flexural …” „… three-dimensional component is a plastic mounting support (KUM) of a current vehicle series. For a close-to-contour …”

Titelei/Inhaltsverzeichnis S. I-IX

„… • www.piae-europe.com • Phone +49 211 6214-201 • Fax +49 211 6214-154 # noplasticsno mobility l Plastic components …” „… 120 exhibitors 20 interactive workshops World Cafés: Manufacturing trends in plastic components …” „… · S ei te 1 Ford_Logo_TRZ.pdf · Seite 1 1 1 Top topics Plastic components: future requirements …”

T. Bröker, N. van Riel, G. Slik, Berend Hoek 30% weight savings and process improvement with a new ABS-LGF alloy material replacing metal for an instrument carrier, enabling a high dimensionally stable part S. 533-552

„… to be made of magnesium. Since magnesium has a much higher stiffness than plastic, the …” „… . Replacing (semi-)structural metal components with plastic parts is an effective way to successfully reduce …” „… components is not a simple task if the plastic part is to achieve comparable performance. Replacing …”

M. Gross, M. Oehm, M. Richter, G. Oberhofer Integrative crash simulation of short- fiber-reinforced thermoplastics (SFRT) – Investigation of phenomenologically based material modeling S. 97-114

„… variables for each integration point. This format can be used either to scale the plastic-hardening …” „… vehicle is shown after the lower-leg test. The fascia shows nearly no remaining plastic deformation. The …” „… kidney grille shows only a small crack directly at the testing position. The bonnet shows a plastic …”

L. Meistermann, C. Chaut, M. Nieder A new generation of quieter air ducts – Towards a silent HVAC system S. 461-470

„… ct io n (d B( *) ) f (Hz) Plastic part D‐TN90‐3mm Potential lighter solution (approx ‐40%) XP‐TN01‐3 …” „… designed to understand how the DECI-TEX® T-series behaves compared to the standard plastic part when used …” „… reference Plastic part - 1800 gsm (grams per square meter) - 1.5 mm thick D-TN90-1350gsm-3mm XP-TN …”

W. Kornsteiner, F. Lim, H. Heitkamp, H. Traut Optimized MuCell design with FEA support of a crash-relevant functional part with high requirements for surface quality S. 553-566

„… process a precisely defined amount of gas is supplied to the plasticized plastic via the injector mounted …” „… can exploit further potentials in designing plastic components and in mold construction. These not …” „… that the gas molecules form a so-called singlephase solution with the molecules of the plastic melt …”

C. Schütz, L. Lewerdomski, E. Körner, C. Winkelmann Nachhaltige Materialien für das Interieur S. 17-28

„… / Overall worldwide production of plastic and plastic waste until 2050 [2] Basierend auf der weltweiten …” „… , M.: Size-Selective Feeding by Mesopelagic Fish Can Impact Ocean Surface Abundance of Small Plastic …” „… . J., Borerro, J. C.: Plastic Pollution in the World's Oceans: More than 5 Trillion Plastic Pieces …”

C. Kuhn, D. Klaiber, J. Altach Project ‚LehoMit-Hybrid‘: development of a highperformance car center tunnel in hybrid construction S. 453-456

„… step to form a single component. Here, within the closed mold the plastic melt flows around the metal …” „… inserts and the previously heated fiber fabric which, once the plastic has cured, can then be removed as …” „… aluminum and steel, a hybrid component concept consisting of fiber-reinforced plastics (FRP) and metallic …”

J. Beck, S. Hofmann, R. Kupfer, A. Liebsch, M. Gude Multi-material design for automotive large-scale production – Fiber-composite hollow sections and injection-molding node structures in a single process S. 151-162

„… crossed the threshold for series application, an additional integration of fiber-plastic composite (FPC …” „… surface properties of the plastic component, in other words, for highgloss surfaces, or for reducing weld …” „… fibers with the plastic. Since in the FuPro process the entire energy required for this is introduced …”

W. Kornsteiner, F. Lim, H. Heitkamp, H. Traut MuCell gerechte Bauteiloptimierung mit FEA Unterstützung am Beispiel eines crashrelevanten Funktionsbauteils mit hohen Anforderungen an die Oberflächenqualität S. 567-X

„… 6214-154 # noplasticsno mobility l Plastic components: future requirements l Plastics as enablers for …” „… : Manufacturing trends in plastic components + + Hands-on area: exhibits to touch and discuss Jobwall & Guided …” „… 29.28 mm F or d_ Lo go _T R Z .p df · S ei te 1 Ford_Logo_TRZ.pdf · Seite 1 1 1 Top topics Plastic …”

M. Haverkamp Multisensory appearance of traditional and innovative surfaces – Optimal design for all senses S. 471-490

„… perceptual quality of plastic components. Fig. 4: Tabulated compilation of examples of the level of …” „… intuitively identified as a coated plastic, which through this perception reduces the authenticity and can …” „… such plastic parts are generally accepted when they feel cool and thus metallic. Visually awakened …”

G. Burk, J. Boës, C. Köhler, J. Werner Porsche 911 Turbo carbon wheel S. 407-418

„… enjoyment. The wheel, made entirely of carbon-fiber-reinforced plastic (CFRP), basically consists of two …” „… residual load-bearing behavior. It is thus possible, within certain limits, to recreate the plastic …”

M. Schneider, A. Cordella Antimicrobial treatment of textiles and decorative materials for passenger transport and car-sharing concepts S. 29-42

„… of artificial leathers and plastic films used as surface materials in the vehicle interior is also …” „… in the high range. About 10% of the total plastic production in Germany of VDI-Berichte Nr. 2343 …”

J. Götzelmann, M. Benitez, S. Adler, P. Petera Implementation of MuCell® in series production S. 513-522

„… important role in achieving CO2 targets. The proportion of plastic components in the exterior area is …”

S. Krömer Innovative Verarbeitung von Glasfasergittern im Spritzgussprozess S. 361-372

„… requirements for reduced emission values for new vehicles. In addition to lightweight steels and plastic-metal …”

D. Degenhardt, L. Greve Elasto-viskoplastisches temperaturabhängiges Materialmodell für ein Talkum-gefülltes PP/PE Copolymer S. 77-96

„… , non-linear plastic Poisson’s ratio and fracture strain under uni-axial tension. The model validation is …” „… .: Plasticity and fracture modeling of quench-hardenable boron steel with tailored properties. Journal of …” „… ., Van den Boogaard, A.H.: Plasticity and fracture modeling of three-layer steel composite Tribond 1200 …”

S. Bürger, A. Kaplangiray, K.-U. Lichi Automotive interior decorative bezels in the 2K reverse grain overmolding manufacturing process S. 373-388

„… avoiding sharp-edged transitions and angles, stagnation areas are excluded in which plastic could be …” „… consisting of employees of the plastics processor, of the material manufacturer and of the toolmakers under …” „… ' award from the Society of Plastics Engineering (SPE) for its decorative trim manufactured by the 2K …”

M. Trenktrog, C. Massonet, J. Ludwig, D. Backes Design and validation of functionally integrated interior components for energy-efficient vehicle cabin heating S. 233-254

„… for this application, which is why recourse is had to a thermally conductive plastic. With the aid of …” „… elements to plastics. These basically already have a high emissivity, which is why an optimization of this …”

J. Beck, S. Hofmann, R. Kupfer, A. Liebsch, M. Gude Multi-Material-Design für die automobile Großserie – Faserverbund-Hohlprofile und Spritzgieß-Knotenstrukturen in einem Prozess S. 163-184

„… facilities and launched joint ventures in China. Continental Structural Plastics (Auburn Hills, USA), one …” „… : https://www.plasticsinsight.com/csp-victall-signsagreement-to-build-auto-components-plant-in-china/ 14. Deutsche Gesellschaft für Internationale Zusammenarbeit. Deutsch-Chinesische Industrie 4.0 …”

C. Gundlach, S. Hartwig, M. Mannig, K. Dilger, M. Menzel, P. Lück Application of a hybrid test specimen for designing potting compounds in automotive electric-drive motors S. 201-216

„… EN ISO 868 October 2003. Plastics and hard rubber – determination of indentation hardness with a …”

A. Falke, M. Bohn, T. A. Osswald Der systematische Weg zu maßhaltigen Kunststoffbauteilen – Differenzierung zwischen Abnahmemaßen und Anwendungsmaßen S. 301-324

„… 20457:2018-09, Plastics moulded parts – Tolerances and acceptance conditions …”

S. Bürger, A. Kaplangiray, K.-U. Lichi Automobile Innenraum Zierblenden im 2 Komponenten-Umkehr-Textur-Überspritz- Herstellungsverfahren S. 389-406

„… hergestellten Dekorblenden von der Society of Plastics Engineering (SPE) mit dem Gewinn in der Kategorie …”

doi.org/10.51202/9783181023433

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Drivetrain for Vehicles 2016

VDI Wissensforum GmbH (ed.)

Series: VDI-Berichte

Volume 2276 2016

Results in this title

P. Gwinner, M. Otto, K. Stahl Torque-Vectoring Transmission with Reinforced Plastic Housing for an Electric Subcompact Vehicle – Measures to Integrate a Plastic Housing into an E-Drive Transmission S. 503-514

„… Torque-Vectoring Transmission with Reinforced Plastic Housing for an Electric Subcompact Vehicle …” „… Measures to Integrate a Plastic Housing into an E-Drive Transmission Dipl.-Ing. Philipp Gwinner …” „… presented, which enables the integration of a reinforced plastic transmission housing into the powertrain …”

A. Albers, K. Bause, S. Ott, S. Reichert, M. Behrendt, U. Reichert applications Tribosystemic view of CVT in drive systems – Getting tribological mechanisms in CVT under control S. 905-918

„… like critical shear stress and elastic-plastic values are e amined. Besides the application of CVT in …”

B. Löffler, J. Patzner, M. Drabek, K. Armbruster Modular 8-Speed Hybrid Dual Clutch Transmission With Integrated All-Wheel Distributor by ZF S. 85-100

„… injection molded plastic parts, the predominant use of spray nozzles with flat spray pattern and additional …”

H.-W. Raedt, F. Wilke, C.-S. Ernst Lightweight Design in transmission by forging technology in passenger cars and light commercial vehicles S. 485-502

„… currently dominating the headlines (CFC, sheet-metal steels, plastics). Forging is a proven technology and …”

doi.org/10.51202/9783181022764

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AgEng LAND.TECHNIK 2022

VDI Wissensforum GmbH (ed.)

Series: VDI-Berichte

Volume 2406 2022

Results in this title

M. Geyer, K. Salama A procedure to recycle plastic film in asparagus cultivation without polluting the environment S. 509-516

„… A procedure to recycle plastic film in asparagus cultivation without polluting the environment Dr …” „… was carried out to determine the mass of plastic in the separated sand. Depending on equipment …” „… PE-plastic film [1]. Dependent on the ridge distance about 5000 m film per ha respectively about 1 ton of …”

M. A. Moreno-Teruel, F. Baptista, F. D. Molina-Aiz, A. Lopez-Martinez, D. L. Valera-Martinez, E. Avalos-Sanchez The Effect of Diffuse Films Covers on Yield, Fruit Quality and Photosyntesis Activity of Cucumber Crop (Cucumis sativus L ) S. 455-462

„… Abstract The aim of this study was to evaluate the effect of two plastic greenhouse covering films …” „… activity measured in the leaves was 8.4% higher in the plants under the cover with the experimental plastic …” „… plastic. Although, fruits weight and equatorial diameter were greater in the East sector under the …”

M. Reyhani, E. Santolini, M. Bovo, A. Barbaresi, D. Torreggiani, P. Tassinari A comparative life cycle analysis of living walls S. 235-244

„… system, each one with a different structure, visible in the Fig. 1. Fig.1: a. Plastic-based green wall …” „… . Table 1: The components of plastic-based system and some data for LCA Components Material Weight (kg/m2 …” „… impacts values than the plastic-based system in all the main impact categories, with the exception of …”

E. Avalos-Sanchez, A. Lopez-Martinez, F. D. Molina-Aiz, D. L. Valera-Martinez, M. A. Moreno-Teruel, F. Baptista The Effect of Diffuse Film Covers on the Development of Cucumber Fungal Diseases in a Mediterranean Greenhouse S. 447-454

„… cycles. Keywords: Sunlight transmissivity film, protected crop, plastic greenhouses, visible spectrum …” „… , Évora, Portugal VDI-Berichte Nr. 2406, 2022 447Introduction The physical properties of plastic films …” „… environment that exists under the plastic covers. Interfering in the development of the pathogen cycle is …”

S. Dekkers, W. Saeys, B. Missotten Assessment of cutting quality on a combine harvester header using optical flow – Relation between velocity drop over knife and stubble height variation S. 165-172

„… with plastic tubes at a distance of 3 cm. This setup allows to vary the crop density between 222 and …”

N. Katsoulas, S. Faliagka, A. Bari, Y. Naounoulis Precimed: a simulation model for nutrient uptake prediction of a hydroponic cucumber crop grown in the Mediterranean region S. 101-106

„… ) multiplied by the duration (sec day-1) of the sunlight of a given day and the ratio of PAR/SR for plastic …”

S. H. F. Al-Rikabi, E. Santolini, M. Bovo, A. Barbaresi, D. Torreggiani, P. Tassinari, B. Pulvirenti Definition of a Porous Media Model Simulating the Presence of a Small Canopy Crops in a Greenhouse – CFD simulations and comparison with experimental tests S. 639-648

„… plastic tunnel. Computers and Electronics in Agriculture 2002;34:173–190. [4] Molina-Aiz, F., Valera, D …”

E. Thiessen, M. Eslamifar, R. Kock, E. Hartung, P. Lausen On Farm Validation of different NIR Sensors for Manure Sensing S. 9-16

„… thawing, the manure was sucked into a plastic tube with 9.2 mm diameter up to a level of 42 mm. A sampling …”

Titelei/Inhaltsverzeichnis S. I-XXII

„… Agriculture, Technical University BerlinA procedure to recycle plastic film in asparagus cultivation without …”

S. Germer, M. E. Adamseged, Z. Ding, T. Heinrich, T. Hoffman, R. Orozco, H. Park, P. Grundmann Grass-based circular solutions for rural agri-food value chains – Lessons learnt from GO-GRASS project S. 305-312

„… fertilizer. The growing need for paper derived products for packaging to replace plastics and using grass …”

doi.org/10.51202/9783181024065

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Kunststoffe im Automobilbau 2016

VDI Wissensforum GmbH (ed.)

Series: VDI-Berichte

Volume 4342 2016

Results in this title

L. Gervat, M. Lacuve, J. M. Fiard, G. Gauge, F. Bekaert Determination of thermal damages undergone by plastic parts in stochastic environments: application to air ducts S. 107-120

J. M. Fiard, J. M. Cardona, P. Gauquie Plastic oil pan design for an optimized gasoline engine – Project management of novelty by failure mode analysis S. 185-196

„… Plastic oil pan design for an optimized gasoline engine Project management of novelty by failure …” „… the plastic oil pan of the new Renault Kwid launched onto the Indian market on September 2015 (cf …” „… parts (cylinder block and timing cover), the plastic oil pan and the FIPG was a main issue which …”

A. van den Einden, P. van der Velden Study of lightweight applications in truck development – Metal replacement of a headlamp frame by a thermoplastic S. 319-326

„… ) structural metal part by a part made of a reinforced plastic. This study was carried out in cooperation with …” „… plastic design to emerge. Introduction to lightweight applications in trucks Even in the truck sector …” „… and more recently plastic applications in the engine such as the valve cover and oil sump have been …”

G. Liraut, A. Tebib Mono-polymer lift-gate solution cuts CO2 emissions S. 47-60

J. J. Laux, L. Vanin, S. Grgac, G. Schalte Injection-Molded Carbon-Fiber Grille Opening Reinforcement – Development and production of the 2016 Ford Mustang Shelby GT350 GOR S. 95-106

„… ’ two-piece box section, all-plastic GOR design. Due to fit and function in areas around the shotgun and a 10 …” „… such as Plastic Metal Hybrid. To speed up the RIW process, an automated mesh dispenser was developed …” „… stampings with the injection-molding process commonly referred to as Plastic Metal Hybrid. The secondary …”

E. Glas, L. Greve, O. Steiln, J. Čopík, R. Flögel Berechnung von Kunststoffen im Crash bei Volkswagen – Anforderungen an sicherheitsrelevante Kunststoff-Bauteile S. 121-132

„… safety properties. Unfortunately, the mechanical behavior of plastic parts is not developed in a …” „… .: Integrated simulation of crash-loaded fibre-reinforced thermo-plastic parts. EuroPam Prag 2008 [5] Kolling …” „… yet. Thirdly, tolerances for mechanical parameters of plastics are not defined adequately yet. 121 …”

H. Gawinski, E. Neitzel, D. Bauch Potenzial zur Gewichtsreduktion in Nutzfahrzeugen – Luftfedern mit Abrollkolben aus glasfaserverstärktem Kunststoff S. 353-370

„… of Glass Fiber reinforced Plastic Dipl.-Ing. H. Gawinski, Dipl.-Ing. E. Neitzel …”

R. Krischke, R. Poltrock, S. Stein Entwicklung einer Leichtbau I-Tafel-Tragstruktur – Werkstoff- und Fertigungskonzept des I-Tafel- Tragrohres aus langglasfaserverstärtem teilaromatischen Polyamid für den BMW M4 GTS S. 263-282

„… werden. Literatur: [1] Datenblätter, Fa. EMS-Chemie, Domat, Schweiz. [2] Broschüre Fa. Akro-Plastic …”

U. A. Karsch Tanksysteme aus Kunststoff, Energieträger für zukünftige Fahrzeugkonzepte S. 301-318

„… Literatur: [1]. Karsch, U.A.: The fuel Tank: A complex system made of plastic, in Plastics in Automotive …”

I. Kleba, J. Emig Neuartige PUR-Oberflächen Selbstheilend und mehr S. 31-46

„… puroclear®-Produktfamilie reichte dabei soweit, 44 dass die Jury der SPE (Society of Plastic Engineers, Inc.) im Jahr 2015 …”

J. Soares, A. Misala Erstes Kunststoff-Ölwannenmodul im 911-Carrera – Leichtbau und System-Integration S. 169-184

„… Polytec Plastics ist ein intelligentes Ölwannenmodul aus Kunststoff entwickelt worden, das den …”

T. Hilgers Wärmeleitfähigkeit – Geht das? – Wärmemanagment in Thermo- und Duroplasten S. 197-208

„… Manufacturers, Polyamide 6 (PA6), PlasticsEurope, February 2014 *Wert hängt stark von der Region ab …” „… to CO2 / to Produkt Eco-profiles and Environmental Product Declarations of the European Plastics …”

B. Pfeiffer, S. Tönnies Lokale Endlosfaserverstärkungen in der Serienfertigung – Local reinforcement in series production S. 243-250

„… ThermoPlastics), u.a. mit 305 mm Breite, 0.10-0.50 mm Dicke und einem Fasergewichts Anteil von 60-70 Gew …”

M. Franzen, O. Ghouati Consideration of local thicknesses within finite element simulation of injection molded thermoplastics S. 283-294

„… thickness values must be taken into account (CAD2FE). If fiber-reinforced plastics are used then the …”

H. Kempe Auslegung und Fertigung von Blattfedern aus Faserverbundwerkstoffen für den Einsatz in schweren Nutzfahrzeugen – Besonderheiten und Herausforderungen S. 371-372

„… reinforced plastics for heavy duty vehicles are described. 1. Auslegung und Berechnung der …”

doi.org/10.51202/9783182443421

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PIAE EUROPE 2024

VDI Wissensforum GmbH (ed.)

Series: VDI-Berichte

Volume 2435 2024

Results in this title

K. Tonn, C. Herrmann, M. Thomas Characterization of the Paintability of Plastic Recyclates S. 505-516

R. Holschuh, S. Weiss, A. Wüst Shaping the future – BASF plastic innovations in electromobility S. 323-332

K. Kreuels, P. Helmke Plastic recyclates and CO2 balancing: a processor‘s view S. 343-352

T. Hübener Highlights of the functionally integrated plastic carrier of the Porsche Macan S. 77-88

P. Malzkorn K. Kreuels#P. Helmke Replacement of body sheet-metal parts with plastic recyclates in vehicle series projects on the example of the water box S. 363-374

K. Zies The post-consumer dilemma – ELV regulation from the perspective of a medium-sized recycler of engineering and high-performance plastics S. 135-154

K. Zies Das Post-Consumer-Dilemma – Die ELV-Regulation aus Sicht eines mittelständischen Recyclers von Engineering und High Performance Plastics S. 155-176

S. Wiedl, F. Obermeier, P. Karlinger, N. Müller Wood-based bioeconomy and plastics technology - renewable raw materials for technical components S. 399-412

S. Hörold, C. Battenberg, L. Pestritu, E. Schmitt Flame Retardancy and Regulatory Compliance in EV: Addressing Challenges with Innovative Halogen-Free Flame Retardant Solutions for Plastics in and Around the Battery S. 681-686

S. Moon, J. Heinisch Virgin-like PCR at LG Chem Our sustainable solutions for engineering plastics S. 701-710

doi.org/10.51202/9783181024355

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Verzahnungsmesstechnik 2024

VDI Wissensforum GmbH (ed.)

Series: VDI-Berichte

Volume 2440 2024

Results in this title

K. Stein Schneller, umfassender, genauer? – Kunststoffverzahnungen messen mit Computertomografie/Faster, more comprehensive, more accurate? – Measuring plastic gears with computed tomography S. 231-250

„… , more comprehensive, more accurate? – Measuring plastic gears with computed tomography Dipl.-Ing. K …” „… taktile Messtechnik ergänzen oder ersetzen kann. Abstract Plastic gears are widely used, especially in …” „… cost-effective production using injection molding technology. Quality assurance is very demanding for plastic …”

Titelei/Inhaltsverzeichnis S. I-VIII

„… Computertomografie Faster, more comprehensive, more accurate? – Measuring plastic gears with computed tomographyK …”

doi.org/10.51202/9783181024409

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International Conference on Gears 2019

International Conference on Gears 2022

PIAE EUROPE

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Plastics in Automotive Engineering 2016

PIAE Europe 2023

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Plastics in Automotive Engineering 2017

Plastics in Automotive Engineering PIAE EUROPE

Drivetrain for Vehicles 2016

AgEng LAND.TECHNIK 2022

Kunststoffe im Automobilbau 2016

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Verzahnungsmesstechnik 2024