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VDI Wissensforum GmbH - International Conference on Gears 2022

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VDI Wissensforum GmbH (ed.)

International Conference on Gears 2022

Series: VDI-Berichte

Volume 2389 2022

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G. Klein New chamfer cutting solutions for cylindrical gears: gaining productivity and flexibility S. 1397-1410

„… chamfer process for medium- and high-volume production of automotive and light truck sized gears which …” „… cost-per-part in high volume production environments with primarily dry cutting conditions and short cycle times …” „… production of larger cylindrical gear production in lower volumes. Why chamfering of cylindrical gears makes …”

K. Fukanoki, K. Matsuo, Y. Suzuki, K. Fujiki Practical application of asymmetric tooth root geometry for downsizing automotive transmission gears S. 197-214

„… Practical application of asymmetric tooth root geometry for downsizing automotive transmission …” „… , Shizuoka, Japan Abstract Failure modes of automotive transmission gears can be largely divided into …” „… designing hobs for machining such gears with stable quality in mass production operations. It then presents …”

K. Yanagisawa, A. Weinmann Weight and cost reduction potentials with high performance polymers for gears S. 1019-1032

„… manufacturing plant for butadiene de-rivatives in Thailand - the full production is scheduled for 2022 onwards …” „… . The automotive industry does not stand still. Improvements in vehicle safety, optimization of design …” „… services help automotive companies to meet these challenges. Our aim is to find the best solution for your …”

A. Kubo, A. Ueda, R. Uehara Development of IP-bevel gears for industrial operation S. 343-356

„… carried out. The transmission error of IP-bevel gears is as same as that of well-developed automotive …” „… production, incorporation of 5 axis controlling machining/ grinding station (refer to 5X machine) becomes …” „… usual. The biggest problem of such bevel gear production with 5X-machine is the low productivity in …”

A. Hessler, B. Neubauer NVH-performance versus Costs – Coherent R&D for gears, system and manufacturing S. 103-118

„… , Schaeffler Technologies AG & Co. KG, Herzogenaurach 1 Abstract Schaeffler and the automotive industry is …” „… first successful mass production foot prints were set and the challenge is now to develop transmissions …” „… to be built up, to learn as much as possible, from the vast amounts of data provided by production …”

A. Turich Gear hard finishing with up to 100% in-process inspection S. 1583-0

„… randomly, regularly just affecting a few parts of a complete production run. In order to guarantee a …” „… evaluation truly to the test and makes production of high quality gears increasingly difficult and thus …” „… longer than the actual production time, and the limited measuring capacity available. In hard fine …”

Titelei/Inhaltsverzeichnis

„… f Modeling in gear productionApproach for multiscale modeling the thermomechanical tool load in gear …” „… International Conference on Gear Production 2022Garching/Munich, Germany September 12 – 14, 2022Source: NORD …” „… asymmetric gearsPractical application of asymmetric tooth root geometry for downsizing automotive …”

F. Lagier, A. Bischofberger, K. Bause, S. Ott Suitability of additive manufactured PEEK gears as a means of gear sampling for automotive high-speed gearboxes S. 1045-1060

„… Suitability of additive manufactured PEEK Gears as a means of gear sampling for Automotive …” „… in a gear application. However, the integration of this material into the automotive high-speed …” „… . It enables material saving with near-zero-waste manufacturing and cuts production time. Rapid design …”

D. Park, A. Rezayat, Y. Gwen Gear design optimization for multi-mesh and multi-power flow transmissions under a broad torque range incorporated with multibody simulations S. 849-862

„… robustness has been a longstanding goal for the gear engineers in the automotive industry. As gear train …” „… accounted for in the gear design process while the requirement to achieve less-noise gear train production …” „… described in this section with an example gear train used in automotive transmissions. Example gear train …”

K. Stahl, T. Tobie, C. M. Illenberger Standardized methods of load capacity calculation of plastic gears S. 1173-1180

„… show a trend towards applications with higher drive power. In the automotive sector, in addition to a …” „… behavior is required both during production and in subsequent opera-tion. For this purpose, it is necessary …” „… , production and load carrying capacity. Intensive gear research over the decades results in more than 60 000 …”

J. Thomas, C. Gosselin, F. Mieth Design, strength calculation by ISO10300 and loaded TCA of forged differential bevel gears S. 157-170

„… method for the high production volumes required in the automotive industry. In previous presentations [1 …” „… Abstract In automotive differentials, straight bevel gears are used to allow relative rotation between the …”

K. Lubke, M. Stein, S. Lin Validation of evaluation algorithms for cylindrical involute gears on coordinate measuring machines – new challenges according to standardization S. 1529-1538

„… cylindrical involute gears, are important components in a broad variety of products from the automotive and …” „… estimated amount of gears for the automotive sector in Germany was over 120 million [5,6]. This requires …” „… ] OICA: http://www.oica.net/category/production-statistics/2017-statistics/. Viewed 2018/03/23 [7] ISO …”

S. Matkovič, M. Kalin, A. Pogačnik Dimensional stability of moulded polymer gears under various environmental conditions S. 1061-1070

„… automotive industry (i.e., gearboxes of windscreen wipers). Nevertheless, it is well known that some …” „… weight measurement was between 0.03 % and 0.15 %, showing good production quality. The gear dimensions …” „… well with the density of the polymer material. This indicates a stable production process. A similar …”

A. Hilligardt, J. Klose, V. Schulze A new method for avoiding meshing interference in gear skiving S. 1305-1318

„… , Volker Schulze, wbk Institute of Production Science, Karlsruhe Institute of Technology Abstract Gear …” „… . IntroductionGear skiving has become one of the most widely used manufacturing processes for inner gear production …” „… gear skiving process with a cylindrical tool was designed at the wbk Institute of Production Technology …”

Y. Koch, G. Martin, E. Kirchner, D. Quirnheim Pais, R. Slatter Feasibility study of measuring instantaneous angular speed of helical gears with magnetoresistive sensors S. 253-264

„… digitalization of industrial processes with e.g. the goal to increase the availability of production processes in …” „… digitalization of industrial processes with e.g. the goal to increase the availability of production processes in …” „… , aerospace, and automotive applications. Chichester West Sussex U.K., Hoboken N.J.: Wiley 2011 [8] Collacott …”

S. Reitschuster, C. M. Illenberger, T. Tobie, K. Stahl Application of high performance polymer gears in light urban electric vehicle powertrains S. 1181-1196

„… practice. The well-known advantages of ther-moplastics such as cost-efficient production and low density …” „… properties, the simple production of complex shapes, and the possibility of cost-efficient mass production of …” „… polymer gears as power-transmitting machine elements in the auto-motive sector is not known yet. However …”

H.-J. Dennig, L. Zumofen, A. Kirchheim, S. Winterberg, D. Stierli Increasing the safety against scuffing of additive manufactured gear wheels by internal cooling channels S. 1345-1364

„… gearsDimensionTestingFunctionalintegrationCooling strategyVDI-Berichte Nr. 2389, 2022 1347and simple production, easily controllable heat treatment …” „… numerous data sheets and standards for the conventional production of quenched and tempered 30CrNiMo8 steel …” „… hybrid designs are often used for cost reasons [11] and can considerably reduce production times. This …”

N. Tros, J. Brimmers, T. Bergs Approach for multiscale modeling the thermomechanical tool load in gear hobbing S. 1489-1502

„… Production Engineering (WZL), Gear Department, Faculty for Mechanical Engineering, RWTH Aachen University …” „… , Fraunhofer Institute for Production Technology (IPT), Aachen, Germany Abstract In this report, an approach …” „… is an established gear manufacturing process and is widely used in the wind power, automotive …”

L. Becker, D. Vill, P. Tenberge Optimized crossed helical gearboxes using non-involute transverse sections S. 1197-1208

„… appliances and functions in automotive engineering and production processes. As in worm gears, the high gear …”

W. Kassem, M. Oehler, B. Sauer, S. Schmidt, J. Hausmann Investigation of the time-dependent behavior of plastic gears with local tribological simulation S. 1281-1294

„… increasingly in applications in the automotive industry, for example [2]. The biggest advantage over steel …” „… gears is the low manufacturing costs in mass production by injection molding [1]. Other advantages …”

A. Baumann, B. Bertsche Coefficient of friction behavior of gear oils and significance for the meshing process of spur gears S. 745-762

„… synchronization device common in automotive transmissions [19]. The meshing process was measured by recording the …” „… production and assembly. Fig. 6 (b) shows the relative angle at an angular acceleration amplitude of 1,500 …”

I. Hong, Z. Teaford, A. Kahraman A comparison of gear tooth bending fatigue lives from single tooth bending and rotating gear tests S. 45-74

„… of a production gear designed based on available STBF data and the results of RG testing in order to …” „… , “Application of Hard Shot Peening to Automotive Transmission Gears,” SAE Pap. 938179. [32] Hasl, C …”

doi.org/10.51202/9783181023891

VDI Wissensforum GmbH - Fahrzeugsicherheit

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VDI Wissensforum GmbH (ed.)

Fahrzeugsicherheit

Series: VDI-Berichte

Volume 2426 2023

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G. Weller Sustainability: New Requirements for Passive Safety S. 1-14

„… composition at the production site, a production-based emission factor can be determined. Such an allocation …” „… the departments in which the product production-processes are mapped (Launch Management / Application …” „… automotive industry and its entire supply chain. Regarding traffic safety, especially passive safety products …”

A. Trumpp, A.-M. Zuehlsdorff, Y. Radunz, S. Lehnert Potentials and Limitations in Driver Health Monitoring S. 67-82

„… gained traction in the automotive industry. For each technique, it is explained how they work and what …” „… production, which is reflected in the signal by higher skin conductivity measured in Mikrosiemens (µS). The …” „… are changes in voltage and a drop in the electrical skin resistance due to increased sweat production …”

doi.org/10.51202/9783181024263

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VDI Wissensforum GmbH (ed.)

Automation 2018

Series: VDI-Berichte

Volume 2330 2018

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T. Meyer, S. Munske, S. Weyer, V. Brandstetter, J. C. Wehrstedt, M. Keinan Classification of application scenarios for a virtual commissioning of CPS-based production plants into the reference architecture RAMI 4.0 S. 773-784

„… commissioning (VC) within the automotive industry. 1. Introduction In general, production oriented …” „… simulations in the automotive industry can cover a wide range of applications along the automotive production …” „… automotive industry, as it is the last digital check that occurs before the production line is activated and …”

F. Biesinger, D. Meike, B. Kraß, M. Weyrich Methode zum automatischen Abgleich eines Digitalen Zwillings von Automatisierungskomponenten im Feld und deren digitalen Planungsständen – Am Beispiel der Automobil- Produktion im Karosserierohbau S. 691-704

„… In contrast to the original planning state, the automated production plants are continuously …” „… redesigned after the start of production as a result of improvement processes. Due to this changes …” „… production planners face a significant challenge when integrating new vehicle bodywork. For a realistic …”

F. Auris, H. Zipper, M. Brandl, S. Süß, Christian Diedrich Durchgängige Nutzung mechatronischer Anlagenmodelle über den gesamten Lebenszyklus automobiler Produktionsanlagen S. 25-36

„… , standardized and efficient simulation of automated assembly systems in the automotive industry. By using …” „… [2] Biffl, S., Lüder, A., Gerhard D.: Multi-Disciplinary Engineering for Cyber-Physical Production …” „… Functional Mock-up Units for Application in Production Engineering. International Conference on Industrial …”

L. Hundt, J. Prinz, I. Labbus AutomationML-Merge – eine Methode zum Zusammenführen von heterogenen Planungsständen S. 197-210

„… .: Production-in-the-Loop. In: Westkämper, E.; Spath, D.; Constantinescu, C. (Hrsg.): Digitale Produktion. Berlin …” „… Automotive Component Manufacturing. Procedia CIRP 63 (2017), S. 739–744. [7] Labbus, I.; Schmidt, C …” „… .; Schmidt, C.; Der, A. et al.: Automated production data integration for energyoriented process chain design …”

W. Herfs, J. Flender, S. Storms Durchgängiges Model Engineering produktionsorientierter Digitaler Zwillinge – Entwurf eines Datenstruktur- und Modell-Management Ansatzes für Digitale Zwillinge auf Basis von Semantischen Webtechnolog... S. 183-196

„… Data-Consistent Model Engineering of Production-centric Digital Twins Conceptualization of a data structure and …” „… Social Media, Automotive oder HealthCare etc. entworfen hat und aktuell das Thema Internetof-Things …” „… .: Towards Effective Management of Inconsistencies in Model-Based Engineering of Automated Production Systems …”

A. Herget, M. Birtel, S. Weyer, M. Ruskowski Blockchain in der Produktionsautomatisierung? – Einblick, Überblick, Ausblick S. 81-94

„… aufzusetzen. Module werden als sog. Services bereitgestellt (Production-as-a-Service) und über ihre Laufzeit …” „… Automotive-Bereich der TIA trägt den Namen “Trusted Odometer”. Weitere Use Cases sind auf der Webpräsenz der TIA nur …”

doi.org/10.51202/9783181023303

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wt Werkstattstechnik online

Browse Volumes: wt Werkstattstechnik online

wt Volume 105 (2015) Issue 05 ISSN Online: 1436-4980

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S. Peters Simultaneous Research*/Simultaneous Research - The new role of production science S. 338-341

„… production from a restrictor to an enabler of new products is presented with examples of the automotive …” „… innovativen Produkten – durch neue Fertigungsverfahren hin zum Enabler in einem „production-push“-Ansatz …” „… the necessity to integrate production research into the research of new products. This goes far …”

T. Bosch, W. Polley, S. Schöll, P. Klemm Zerspanprozesse effizienter machen*/Making machining process more efficent - Recording and analysis of non-productive times in the automotive industry S. 301-306

„… the negative effects of non-productive times on the efficiency of production processes in automotive …” „… automotive mass production. An overview shows which methods are suitable for the recording of non-productive …” „… machining process more efficent - Recording and analysis of non-productive times in the automotive …”

doi.org/10.37544/1436-4980-2015-05

VDI Wissensforum GmbH - Plastics in Automotive Engineering 2016

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VDI Wissensforum GmbH (ed.)

Plastics in Automotive Engineering 2016

Series: VDI-Berichte

Volume 4343 2016

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F. Schumann, R. Ankele, F. Jürgens, H-J. Endres The innovative hybrid fleece molding (HFM) concept as a sustainable alternative in direct comparison with the door panel for the Volvo XC90 S. 213-224

„… components for the automotive interior. In addition to consideration of the technical aspects, a first …” „… ecological assessment is made of the production and utilization phases with regard to conventional injection …” „… is a significant control variable in influencing fuel consumption. [1] The automotive interior too …”

H. Schmidhuber Perspectives in automotive polymer glazing – Polycarbonate makes use in side and rear windows possible S. 67-82

„… Perspectives in automotive polymer glazing Polycarbonate makes use in side and rear windows …” „… has gained experience in the development and production of polycarbonate components over more than a …” „… tradition Headquartered in Stockdorf near Munich, Webasto is one of the 100 largest automotive suppliers in …”

M. Derks Carbon core: the use of CFRP in the body structure of the BMW 7 Series S. 83-92

„… components in high volume production are described. By intensive process chain collaboration in the design …” „… the BMW 7 Series from the expectations of our customers In the automotive luxury class customers …” „… high-volume production. Four different CFRP and three aluminum technologies were employed to refine the …”

M. Kurz 3D simulation for lightweight construction in the plastics processing industry S. 17-28

„… even the mold. This results in a variety of production-specific product properties which previously …” „… . Kurz, SimpaTec GmbH, Reutlingen Abstract The eyes of the automotive industry are very much …” „… emissions. This aspect provides the automotive industry with a significant challenge. On the one side it …”

G. Liraut, A. Tebib Mono-polymer lift-gate solution cuts CO2 emissions S. 45-58

„… solution has been commercialized and implemented in the series production of the 2015 Renault Espace …” „… production process, including the laser welding process as well as a temperature cycle that impacted the …” „… experience in producing thermoplastic solutions for automotive applications is required. The Application …”

E. Glas, L. Greve, O. Steiln, J. Čopík, R. Flögel Simulation of plastics in crash conditions at Volkswagen – Requirements relating to safety-relevant plastic components S. 119-130

„… kind. Material scatter and production-related influences are further uncertainties which make it …” „… . Inclusion of production-related influences in the component model The properties of plastic parts are …” „… models used to date are inadequate. Secondly, the variation in material properties during the production …”

T. Müller Efficient approach to developing fiber composites S. 205-212

„… goal of lightweight design has moved closer into focus in automotive engineering. The weight savings …” „… process chain between fiber and laminate production in the RTM process (see lower part of Figure 3). This …” „… not yet been consistently worked out as an automotive standard. Possible examples here are CFRP roofs …”

R. Krischke, R. Poltrock, S. Stein Development of a lightweight instrument-panel support structure Material and production concept of the instrument-panel support tube made of long-glass-fiberreinforced partly aromatic polyamide for th... S. 259-278

„… Development of a lightweight instrument-panel support structure Material and production concept …” „… has been developed and industrialized up to readiness for series production for the M4 GTS special …” „… rheological calculations, but also production aspects. 1. Introduction In the autumn of 2015, BMW M-GmbH …”

H. Gawinski, E. Neitzel, D. Bauch Potential for weight reduction in commercial vehicles – Air springs with pistons made of glass-fiber- reinforced plastic S. 337-344

„… consumption. Material costs and cycle times in production are minimized. The result is air suspension systems …” „… injection-molding parameters used in the volume-production process. On the one hand the simulation does deliver …” „… strength obtained but also a minimal consumption of materials. Experience gained in high-volume production …”

O. Täger, F. Häusler, J. Lohmann, N. Modler, T. Weber New manufacturing technology for material-hybrid lightweight solutions: an FRP-metal hybrid floor structure S. 247-258

„… production-related restrictions in relation to the delicately designed ribbing area. Complete filling of the ribbing …” „… This paper looks at how a material-appropriate production technology was developed for hybrid material …” „… automotive components made of fiber-reinforced plastics (FRP) and metals, taking an FRP-metal hybrid as an …”

R. Mielke, P. Dierks Challenging surfaces and lightweight construction in the instrument panel of the new Volkswagen Tiguan S. 5-16

„… automotive largescale production which offers new possibilities in freedom of design and in precision. The …” „… since production started in 2007. According to Volkswagen forecasts the compact SUV segment will …” „… production. 2 Best-in-class surfaces 2.1 Technical grain Currently, reproductions of real leather …”

I. Kleba, J. Emig Innovative PUR surfaces – self-healing and more S. 29-44

„… we can at least alleviate this pain along the auto production value chain. Quite some time ago we at …” „… confirmed by its first instances of use in series production and by reports from the field. Fig. 2 …” „… ® formulation, thereby opening up the road to the first use in series production. 35 5. Possibilities of …”

U. A. Karsch Plastic fuel tank systems, energy carriers for future vehicle concepts S. 297-314

„… 301 Tabelle 1 2009 2015 Customers 2 7 Projects 2 18 Production locations 2 13 Machines 3 21 Fig …” „… and, for example, noise production have pushed development onwared from the simple blow-molding …” „… production works. All necessary tank variants including pressurized tanks for hybrid vehicles can be …”

doi.org/10.51202/9783182443438

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