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VDI Wissensforum GmbH - Plastics in Automotive Engineering PIAE EUROPE

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VDI Wissensforum GmbH (Hrsg.)

Plastics in Automotive Engineering PIAE EUROPE

Reihe: VDI-Berichte

Band 2343 2019

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S. Tostar Volvo Cars recycled plastics strategy – Kick-starting with a recycled-plastics demo car S. 1-4

„… Volvo Cars recycled plastics strategy Kick-starting with a recycled-plastics demo car Dr …” „… . Sandra Tostar, Volvo Car Group, Gothenburg, Sweden Abstract Plastics has gained a lot of …” „… attention recently, especially single-use plastics and plastics in the ocean. Environmental care is one of …”

T. Wagner New testing techniques as a support for innovations in plastics development – Material testing as a building-block of product development S. 325-336

„… New testing techniques as a support for innovations in plastics development Material testing as …” „… for plastics On the one hand, the scopes of testing listed here include traditional and …” „… standards describe the fire behavior of plastics under various test conditions. The UL 94 standard …”

C. Schütz, L. Lewerdomski, E. Körner, C. Winkelmann Sustainable materials for the interior parts S. 5-16

„… plastics across industries poses a major challenge with regard to the carbon footprint and the utilization …” „… whose interior features bio-based parts. 2. Current challenges with plastics Due to their broad …” „… property profile, engineering plastics represent a steadily growing group of materials in dominant …”

A. Falke, M. Bohn, T. A. Osswald The systematic path to dimensionally stable plastic components – Differentiation of acceptance dimensions and utilization dimensions S. 277-300

„… With regard to their dimension-related properties, plastics and metals differ greatly from each other …” „… . The special properties of plastics, such as lower stiffness and significantly greater thermal …” „… the observance of a few rules in the utilization of plastics it is possible for the plastic processor …”

Titelei/Inhaltsverzeichnis

„… : future requirements l Plastics as enablers for mobility concepts l Production processes and quality …” „… Plastics as enablers for mobility concepts Production processes and quality assurance Simulation and …” „… Kunststoffbauteile Volvo Cars recycled plastics strategy – Kick-starting with a recycled-plastics demo car …”

S. Glaser, A. Wonisch, D. Fertig Thermomechanical simulation of glass-fiber-reinforced plastic components with Ultrasim® S. 115-132

„… a very complex way thermomechanically. The mechanical properties of these plastics are strongly …” „… break increases. Plastics also expand with increasing temperature, which can lead to dimensional …” „… . Introduction Glass-fiber-filled plastics are used in a variety of applications where the highest mechanical …”

D. Degenhardt, L. Greve Elasto-viscoplastic temperature-dependent material model for a talc-filled PP/PE copolymer S. 57-76

„… additional requirements for the low-temperature and high-temperature behavior of unreinforced plastics …” „… . In this paper, a temperature-dependent material model for unreinforced plastics is presented, which …” „… validated with the aid of component tests. Generally speaking, unreinforced plastics can sometimes show …”

S. Krömer Innovative processing of glass fiber grids in the injection-molding process S. 349-360

„… fiber-reinforced plastic composites, Berlin: Beuth, 1991 [6] DIN EN ISO 178, Plastics - Determination of flexural …” „… properties, Berlin: Beuth, 2013 [7] DIN EN ISO 179-2, Plastics - Determination of Charpy impact properties …” „… - Part 2: Instrumented impact test, Berlin: Beuth, 2012 [8] DIN EN ISO 6603-2, Plastics - Determination …”

C. Schütz, L. Lewerdomski, E. Körner, C. Winkelmann Nachhaltige Materialien für das Interieur S. 17-28

„… . Abstract The increasing use of petrochemical plastics across industries poses a major challenge with …” „… : Hanser-Verlag, 2007, S. 3. [2] Geyer, R. Jambeck, J. R., Law, K. L.:Production, use and fate of all plastics …” „… ] https://www.umweltbundesamt.de/daten/ressourcen-abfall/verwertung-entsorgungausgewaehlter-abfallarten/kunststoffabfaelle#textpart-2; (14.01.2019) [8] Pfaendener, R.: Additives in Mechanical Recycling of Plasics, in Plastics …”

J. Beck, S. Hofmann, R. Kupfer, A. Liebsch, M. Gude Multi-material design for automotive large-scale production – Fiber-composite hollow sections and injection-molding node structures in a single process S. 151-162

„… the case with multi-step processes. In the past, plastics such as polypropylene and polyamide 6 with …” „… organosheets, hollow sections and long-fiber-reinforced plastics. Fig. 1: Examples of applications for …” „… : Carbon-fiber-reinforced plastics in vehicle construction - resource efficiency and technologies], VDI ZRE Publications …”

S. Bürger, A. Kaplangiray, K.-U. Lichi Automotive interior decorative bezels in the 2K reverse grain overmolding manufacturing process S. 373-388

„… consisting of employees of the plastics processor, of the material manufacturer and of the toolmakers under …” „… ' award from the Society of Plastics Engineering (SPE) for its decorative trim manufactured by the 2K …” „… plastics with regard to the combinability of different materials From the data-based screening of …”

C. Kuhn, D. Klaiber, J. Altach Project ‚LehoMit-Hybrid‘: development of a highperformance car center tunnel in hybrid construction S. 453-456

„… aluminum and steel, a hybrid component concept consisting of fiber-reinforced plastics (FRP) and metallic …”

W. Kornsteiner, F. Lim, H. Heitkamp, H. Traut MuCell gerechte Bauteiloptimierung mit FEA Unterstützung am Beispiel eines crashrelevanten Funktionsbauteils mit hohen Anforderungen an die Oberflächenqualität S. 567-0

„… 6214-154 # noplasticsno mobility l Plastic components: future requirements l Plastics as enablers for …” „… components: future requirements Plastics as enablers for mobility concepts Production processes and …”

T. Bröker, N. van Riel, G. Slik, Berend Hoek 30% weight savings and process improvement with a new ABS-LGF alloy material replacing metal for an instrument carrier, enabling a high dimensionally stable part S. 533-552

„… materials manufacturer and producer of plastics, latex and rubber, has developed the new ABS-LGF polymer …” „… data sets for alternative materials (e. g. mineral-filled amorphous plastics) further showed that the …”

W. Kornsteiner, F. Lim, H. Heitkamp, H. Traut Optimized MuCell design with FEA support of a crash-relevant functional part with high requirements for surface quality S. 553-566

„… . Foaming of thermoplastics The foaming of plastics has been known for several decades and is also …”

S. Bürger, A. Kaplangiray, K.-U. Lichi Automobile Innenraum Zierblenden im 2 Komponenten-Umkehr-Textur-Überspritz- Herstellungsverfahren S. 389-406

„… hergestellten Dekorblenden von der Society of Plastics Engineering (SPE) mit dem Gewinn in der Kategorie …”

M. Haverkamp Multisensory appearance of traditional and innovative surfaces – Optimal design for all senses S. 471-490

„… cold at room temperature, while common plastics feel warm. In the vehicle, however, plastics with a …”

D. Degenhardt, L. Greve Elasto-viskoplastisches temperaturabhängiges Materialmodell für ein Talkum-gefülltes PP/PE Copolymer S. 77-96

„… .: Charakterisierung, Modellierung und Parametrierung von unverstärkten Polymeren für die Crashsimulation. In Plastics …”

C. Gundlach, S. Hartwig, M. Mannig, K. Dilger, M. Menzel, P. Lück Application of a hybrid test specimen for designing potting compounds in automotive electric-drive motors S. 201-216

„… EN ISO 868 October 2003. Plastics and hard rubber – determination of indentation hardness with a …”

J. Beck, S. Hofmann, R. Kupfer, A. Liebsch, M. Gude Multi-Material-Design für die automobile Großserie – Faserverbund-Hohlprofile und Spritzgieß-Knotenstrukturen in einem Prozess S. 163-184

„… facilities and launched joint ventures in China. Continental Structural Plastics (Auburn Hills, USA), one …” „… : https://www.plasticsinsight.com/csp-victall-signsagreement-to-build-auto-components-plant-in-china/ 14. Deutsche Gesellschaft für Internationale Zusammenarbeit. Deutsch-Chinesische Industrie 4.0 …”

M. Trenktrog, C. Massonet, J. Ludwig, D. Backes Design and validation of functionally integrated interior components for energy-efficient vehicle cabin heating S. 233-254

„… elements to plastics. These basically already have a high emissivity, which is why an optimization of this …”

A. Falke, M. Bohn, T. A. Osswald Der systematische Weg zu maßhaltigen Kunststoffbauteilen – Differenzierung zwischen Abnahmemaßen und Anwendungsmaßen S. 301-324

„… 20457:2018-09, Plastics moulded parts – Tolerances and acceptance conditions …”

doi.org/10.51202/9783181023433

VDI Wissensforum GmbH - Plastics in Automotive Engineering 2017

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VDI Wissensforum GmbH (Hrsg.)

Plastics in Automotive Engineering 2017

Reihe: VDI-Berichte

Band 4348 2017

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J. Gómez-Monterde, J. Hain, M. Ll. Maspoch Characterization of microcellular plastics for weight reduction in automotive interior parts S. 165-178

„… Characterization of microcellular plastics for weight reduction in automotive interior parts …” „… to fully incorporate microcellular plastics into automotive parts. 6. Acknowledgements The …” „… experiments in their facilities. 177 7. References [1] Automotive. The world moves with plastics, company …”

C. Bauer, H. Häberle Cost efficiency through the use of UV-resistant plastics in dynamically and statically highly-stressed components S. 313-314

„… Cost efficiency through the use of UV-resistant plastics in dynamically and statically …” „… Truck & Bus AG, Munich Abstract Requirements for plastics in the commercial vehicle sector are hard …” „… : plastics are brought to their limits not only by service lives considerably longer than of cars but also …”

A. Liebsch, R. Kupfer, M. Gude, P. Müller, N. Andricevic Hollow profiles, organo-sheets and LFRT node structures: hybrid components made of fiber-reinforced plastics for automotive serial production S. 215-226

„… fiber-reinforced plastics for automotive serial production A. Liebsch, R. Kupfer, M. Gude, Institut für …” „… , 2014. [10] DIN EN ISO 22007-2, Plastics - Determination of thermal conductivity and thermal …”

Titelei/Inhaltsverzeichnis

„… ic s in A u to m o ti ve E n g in e e ri n g 2 0 1 7 Plastics in Automotive Engineering K …” „… Plastics in Automotive Engineering © VDI Verlag GmbH · Düsseldorf 2017 Alle Rechte, auch das des …” „… Engineering plastics, fiber-reinforced composites and multifunctional plastic composites provide ongoing …”

D. Häffelin Innovative processing of thermoplastic composites for the Porsche Panamera brake pedal – Continuous-fiber technology for safety components in the vehicle S. 121-134

„… Continuous-fiber technology for safety components in the vehicle Dipl.-Ing. D. Häffelin, BOGE Rubber & Plastics …” „… lightweight design is growing. BOGE Rubber & Plastics faces this task by, among other things, developing a …” „… volume. Continuous-fiber plastics offer lightweighting potential but until now the process chain has …”

P. Hörmann, K. Bornemann, F. Flueggen, H. Herten, V. Hohm, T. Ströhlein Lightweight design at Volkswagen S. 203-214

„… plastics for a load path in the door structure with high-volume production potential Dr.-Ing. P …” „… fiber-reinforced plastics (FRP) in the mid-size car segment at Volkswagen. In addition to thermoset pultrusion as …” „… disadvantages of fiber-reinforced plastics (FRP) are known in the context of an application in automotive …”

E. Spini, A. Bernasconi A demonstrator for the experimental assessment of the through-process modeling of injection-molded parts made of short-fiber-reinforced polymers S. 179-190

„… characterization of the materials E. Spini, RadiciGroup Performance Plastics, Chignolo d'Isola (Bergamo …” „… proposed: plastics with appropriately positioned metal inserts, or continuous-fiberreinforced plastics …” „… plastic components. The traditional design criteria adopted for plastics, such as glass- or …”

R. Schlimper, M. Zscheyge, P. Michel FRP in the Materials Data Space, digitization of material competence as a supplement to Industry 4.0 S. 227-228

„… . Lightweight structures made of fiber composite plastics (FRP) are for reasons of resource efficiency …” „… composite plastics. Special emphasis is given here to the needs of the automotive industry. The data …”

J. Reddemann, H. Seifert Energy-efficient production of thermoplastic CFRP parts by one-step direct processing S. 135-144

„… plastics have so far in the automotive industry been used mainly in areas of application involving small …” „… fiber-reinforced plastics can score over conventional lightweight materials, especially in offering great freedom …” „… fiber are common reasons for declining to use fiber-composite plastics in high-volume production. This …”

H. Häberle High-performance polypropylene: does PA 6 still have a future? S. 231-240

„… by suitable plastics since the large difference in density means that correspondingly large …” „… then used is the so-called 'metal substitution plastics.' In the meantime, the so-called …” „… high-performance polypropylenes have become a serious competitor for these metal substitution plastics, which …”

A. Hoffmann It doesn't get greener than this! – Sustainable, economical, safe: engineering recyclates for the automotive industry S. 157-160

„… fuels has paved the way for lightweight plastics in many automotive applications. If this green approach …” „… automotive industries. Together with our customers we develop special formulations to give the plastics the …”

U. Eberl Future 2050: technological trends in an era of sustainability and smart machines S. 1-12

„… components on the spot using 3D printers – this has in the meantime become possible not only for plastics but …” „… examples of biodegradable plastics, mainly in all kinds of packaging but also in paints, compostable seat …” „… new mixture consists of sustainable plastics [2]. 4 Carbon dioxide from power plant waste gases …”

R. Korn, T. Reußmann 3-D direct deposition of reinforcement fibers in the fiber blowing process – State of the art in natural fiber processing S. 145-156

„… TITK e.V., Rudolstadt Natural-fiber-reinforced plastics (NFP) are interesting lightweight …” „… and supplied as finished blanks. The plastics industry handles the manufacture of the component …”

M. Steinbach, J. Maier Methodological further development of weight reduction in vehicle interior trim parts – Current and future opportunities from an automaker's perspective S. 21-34

„… mostly use plastics, the demand for weight reduction brings up new challenges. Various alternatives are …” „… available in applying this technology to body components and also by transferring it to other plastics …”

G. Prautzsch, T. Stier, T. Coeln Electrochemical corrosion and its prevention with polyamides S. 241-244

„… plastics. Virtually all engineering and even some renewable and compostable materials are processed …”

C. Bauernfeind, E. Blees Lightweight material with class – Rear apron made of extremely low density polyurethane S. 93-100

„… special heat shields and also shielding panels of thermally stable plastics in order to protect the …”

R. Apfelbeck, S. Müller Application of organo-sheets in underbody components: cost- and weight-optimized off-road package S. 245-256

„… high-quality final product for the customer. Innovative plastics in automotive engineering will play an even …”

P. Gamonal-Repiso, J.M. del-Mazo, M. Sánchez-Soto Surface quality: improving the quality perception of molded parts S. 191-202

„… .: Surface texture characterization of injection-molded pigmented plastics. Polymer engineering and science …”

O. Mende The underbody: an underestimated contribution to CO2 reduction S. 57-74

„… . 67 If modern lightweight plastics have to be ruled out for reasons of cost, lightweight construction …”

J. Guenther, D. Malecha, J. Reinicke New surfaces and difficulties in applying existing test methods S. 45-56

„… different plastics range from about 70-190 seconds. Paint system manufacturers are striving to secure a …”

M. Bakkal, O. Otuz, S. Doğru A new analytical calculation method for the injectionmolding process of a composite luggage rack holder S. 279-298

„… ., Moldflow Design Guide : A Resource for Plastics Engineers (1st edition), Massachusetts, 2006 9. Autodesk …”

doi.org/10.51202/9783182443483

VDI - Rethinking the circular economy for plastics

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VDI (Hrsg.)

Rethinking the circular economy for plastics

Reihe: Blaue Papiere

Band 05/2023 2023

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Field of Action 3 Creating regulatory incentives for a circular plastics economy S. 35-52

„… content in their plastics.In order to be able to survive on the market with such a quota, plastics …” „… complete defossilisation of the chemical and plastics-producing industry to be achieved by 2050. The …” „… plastics-producing industry to be achieved by 2050. However, in order to be able to make a reliable statement about …”

organising the plastics industry for a circular economy S. 8-13

„… 8 VDI । The VDI Round Table white paperField of action 1(Re)organising the plastics industry …” „… for a circular economyThe plastics industry is still primarily organised in linear (mostly globally …” „… circularity). The aim is to bring plastics into the cycle in such a way that the use of fossil resources is …”

Introduction S. 1-7

„… economy is still long.Special focus: plasticsPlastics are among the most relevant material flows that need …” „… globally, of which ap-prox. 57 million tonnes were produced within the European Union (see PlasticsEurope …” „… landfills (see PlasticsEurope 2022, p. 45).The increasing prevalence of plastics in the terrestrial and …”

Field of Action 2 Making closing the loop the task of all stakeholders S. 14-34

„… cycle can and must make a contribution, the plastics cycle will only function successfully if the entire …” „… the circular economy, is the substitution of petro-leum-based virgin plastics with recyclates. This …” „… plastics in the total volume of plastics processed: in Germany in 2019, they accounted for only 13.7 per …”

Titelei/Inhaltsverzeichnis

„… Engineering ourfutureRethinking the circular economy for plasticsHow the transformation to …” „… shift is needed to design a system that enables the closed-loop circulation of plastics.An essential …” „… that enables the closed-loop circulation of plastics.However, this requires a profound transfor-mation …”

List of sources S. 60-61

„… VDMA, PlasticsEurope, BDE und bvse: Kunststoffe für Kreislaufwirt-schaft und Klimaschutz …” „… October 2022 PlasticsEurope (2022): Plastics – the Facts 2022: An analysis of European plastics …” „… pro-duction, demand and waste data. PlasticsEu-rope. Association of Plastics Manufacturers …”

Recommended actions S. 57-59

„… , European and ultimately global plastics industry is required. This transformation will only succeed through …” „… aspiration of bringing plastics into a circular economy can hardly be fulfilled by individual actors or …” „… transformation path for the paradigm shift in the plastics industry. In ad-dition to a common formulation of …”

Glossary S. 62-65

„… products that are supplied to the plas-tics processor in a quality-assured manner, to- day usually on the …” „… basis of fossil raw materials. Plastics industry: The entirety of all actors along the value chain that …” „… produce or process plastics or offer ser-vices related to plastics (or plastic products). In the course of …”

Field of Action 4 Designing products for a circular economy S. 53-56

„… designed in a recycling- friendly way. For circular value creation, in which plastics are to be recycled …” „… actually keep plastics in the cycle. A recycling-friendly product design is therefore a necessary …” „… be made predominantly from recyclates. Currently, the quality and avail-ability of recycled plastics …”

doi.org/10.51202/9783949971402

VDI Wissensforum GmbH - Plastics in Automotive Engineering 2016

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VDI Wissensforum GmbH (Hrsg.)

Plastics in Automotive Engineering 2016

Reihe: VDI-Berichte

Band 4343 2016

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M. Kurz 3D simulation for lightweight construction in the plastics processing industry S. 17-28

„… 3D simulation for lightweight construction in the plastics processing industry Dipl.-Ing. M …” „… . In the context of weight reduction, the subject of plastics plays a major rôle in many places. This …” „… the appropriate countermeasures taken. Today, however, the development engineer and plastics processor …”

T. Hilgers Thermally conductive plastics: a mineral solution – Thermal management in thermoplastics and thermosets S. 193-204

„… European Plastics Manufacturers, Polyamide 6 (PA6), PlasticsEurope, February 2014 * Value greatly …” „… Thermally conductive plastics: a mineral solution Thermal management in thermoplastics and …” „… on mineral resources have played an important rôle as fillers in the plastics sector. Special …”

E. Glas, L. Greve, O. Steiln, J. Čopík, R. Flögel Simulation of plastics in crash conditions at Volkswagen – Requirements relating to safety-relevant plastic components S. 119-130

„… Simulation of plastics in crash conditions at Volkswagen Requirements relating to …” „… achieve this objective, the automotive and plastics industries need to work together shoulder to shoulder …” „… • Assumption of incompressibility analogous to metals is often inadequate for plastics • No comprehensive …”

H. Kempe Dimensioning and production of leaf springs made of fiber-reinforced plastics for use in heavyduty commercial vehicles – Special features and challenges S. 345-346

„… Dimensioning and production of leaf springs made of fiber-reinforced plastics for use in …” „… of highly stressed structures made of fiber-reinforced plastics for heavy duty vehicles are …”

Titelei/Inhaltsverzeichnis

„… ic s in A u to m o ti ve E n g in e e ri n g 2 0 1 6 Plastics in Automotive Engineering K …” „… Wissensforum GmbH VDI-Gesellschaft Materials Engineering Plastics in Automotive Engineering L_160040_4343 …”

L. Gervat, M. Lacuve, J.M. Fiard, G. Gauge, F. Bekaert Determination of thermal damages undergone by plastic parts in stochastic environments: application to air ducts S. 105-118

„… . Hightemperature-resistant plastics are therefore a useful tool to achieve these objectives. However plastics have two …” „… allows a secure use of polyamide in a turbo outlet duct. Plastics: a chance and a challenge The …” „… . Plastic and composites are helpful in reducing weight, but, unlike metals, plastics are very sensitive to …”

I. Kleba, J. Emig Innovative PUR surfaces – self-healing and more S. 29-44

„… ® formulation. Firstly, the self-healing thus exploits the memory effect typical of plastics. A second, central …” „… , Polymer Institute for Plastics Engineering) Figure 2 shows an example of the reaction behavior of a …” „… Institute for Plastics Engineering. In this test in the case of puroclear® the scratch starts to close up …”

H. Schmidhuber Perspectives in automotive polymer glazing – Polycarbonate makes use in side and rear windows possible S. 67-82

„… . Currently plastics make up about 15% in the automobile, of which nearly one third is polycarbonates. These …” „… setting up its own plastics competence center in Schierling near Regensburg. Innovative roof elements made …” „… in the development of plastics in automotive glazing Weaknesses of glass – advantages of polymers …”

T. Müller Efficient approach to developing fiber composites S. 205-212

„… unrefined raw materials in making coupons from continuous-fiber-reinforced plastics by fiber-direct RTM …” „… adhesive technology in the BMW i8. In: VDI Plastics in Automotive Engineering, Mannheim, 2015. [3 …”

R. Vaculik Sensor technology for interconnected injection-molding production: a prerequisite for Industry 4.0 S. 289-296

„… currently being implemented in different approaches in industry. The plastics processing industry is also …” „… ‘Industry 4.0’ has finally arrived in plastics processing as well and is currently causing a stir in our …”

U. A. Karsch Plastic fuel tank systems, energy carriers for future vehicle concepts S. 297-314

„… characteristics of the plastic tank ([1], [2]). The two plastics, HDPE and EVOH, cannot be welded together …” „… mechanical properties of the two heterogeneous plastics are secured. The total thickness of the bonding-agent …” „… system made of plastic, in Plastics in Automotive Engineering conference, Mannheim, 13th/14th April 2002 …”

M. Beiner Emission-optimized rubber composites for the treads of retreaded truck tires containing recycled material: EKORUND S. 349-352

„… ti ve E n g in e e ri n g 2 0 1 6 Plastics in Automotive Engineering K KUNSTSTOFFTECHNIK L …”

O. Täger, F. Häusler, J. Lohmann, N. Modler, T. Weber New manufacturing technology for material-hybrid lightweight solutions: an FRP-metal hybrid floor structure S. 247-258

„… automotive components made of fiber-reinforced plastics (FRP) and metals, taking an FRP-metal hybrid as an …” „… spiral (Figure 1) [1]. Here the material class of fiberreinforced plastics (FRP) has a great …”

B. Pfeiffer, S. Tönnies Local reinforcement in series production – Local reinforcement in series production S. 239-246

„… = Continuous Fiber Reinforced ThermoPlastics), including tapes 305 mm wide, 0.10-0.50 mm thick and with a …”

G. Liraut, A. Tebib Mono-polymer lift-gate solution cuts CO2 emissions S. 45-58

„… white). The team also needed to design the lift-gate using plastics which would be suitable for laser …” „… plastics producer to optimize the part construction, tool design, and injection-molding screw selection …”

R. Krischke, R. Poltrock, S. Stein Development of a lightweight instrument-panel support structure Material and production concept of the instrument-panel support tube made of long-glass-fiberreinforced partly aromatic polyamide for th... S. 259-278

„… ] and the VDI conference Plastics in Automotive Engineering 2015 [3] carbon-fiber pellets from …” „… 2014 [3] Sustainable with carbon, Dr. Stephan Huber, 39th VDI conference Plastics in Automotive …” „… was in the customer-relevant interpretation of requirements over a plastic-specific temperature range …”

A. van den Einden, P. van der Velden Study of lightweight applications in truck development – Metal replacement of a headlamp frame by a thermoplastic S. 315-322

„… costs is nothing new. For many years now plastics have been used for all kinds of truck applications …”

H. Gawinski, E. Neitzel, D. Bauch Potential for weight reduction in commercial vehicles – Air springs with pistons made of glass-fiber- reinforced plastic S. 337-344

„… : Motivational factors for the use of plastics in commercial vehicles 2. Requirements for air springs for …”

M. Franzen, O. Ghouati Consideration of local thicknesses within finite element simulation of injection molded thermoplastics S. 279-288

„… thickness values must be taken into account (CAD2FE). If fiber-reinforced plastics are used then the …”

R. Mielke, P. Dierks Challenging surfaces and lightweight construction in the instrument panel of the new Volkswagen Tiguan S. 5-16

„… of problems in use, four different plastics are used in the cover, with each one perfectly matched …”

J. Soares, A. Misala First plastic oil-pan module in the 911 Carrera: lightweight design and system integration S. 165-180

„… Porsche and Polytec Plastics an intelligent oil-pan module made of plastic has been developed which fully …”

F. Schumann, R. Ankele, F. Jürgens, H-J. Endres The innovative hybrid fleece molding (HFM) concept as a sustainable alternative in direct comparison with the door panel for the Volvo XC90 S. 213-224

„… , a hot-runner system with seven gates and needle valve nozzles is used. Various plastics have …”

doi.org/10.51202/9783182443438

VDI Wissensforum GmbH - PIAE Europe 2023

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VDI Wissensforum GmbH (Hrsg.)

PIAE Europe 2023

Reihe: VDI-Berichte

Band 2418 2023

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M. Schlummer, D. Arends Recycling of Plastics from Automotive Shredder Residues S. 275-288

„… Recycling of Plastics from Automotive Shredder Residues Sourcing post-industrial waste and …” „… industry has started actions to include plastics in circular economy concepts, amongst others driven by …” „… Strategy for Plastics in a Circular Economy defines key commitments for action at a European level that …”

J. Haspel, C. Höfs Engineering plastics as enablers for HV battery systems of the next generation S. 103-112

„… Engineering plastics as enablers for HV battery systems of the next generation Dipl.-Ing. Julian …” „… materials in a complex and costly manner, despite engineering plastics offering great potential here through …” „… requirements for materials. Engineering plastics can beprecisely adapted to the needs of the automotive …”

E. Metzsch-Zilligen Waste4Future – Innovative recycling approach for the automotive industry? S. 451-456

„… . https://plasticseurope.org/knowledge-hub/plastics-the-facts-2021/ (accessed 04 May 2023). [2] Statistica, https://de.statista.com/statistik/daten/studie/1738 …” „… and resource efficiency in the use of plastics in particular. In the lighthouse project, new …” „… resulting solutions will make it possible to recycle the carbon contained in plastics. Instead of …”

D. Braun, E. Kougioumtzi, O. Geiger, M. Prinz From Scrap Tires to Door Handles S. 427-436

„… Plastics using Pyrolysis Oil and Biomethane as replacement of fossil resources Daniel Braun, Mercedes-Benz …” „… plastics processing industry. Industry experts expect that the use of mechanically recycled plastics will …” „… , 2023428 especially true if the recycled plastics are not produced on the basis of production waste …”

H. Häberle Use of plastic in the new MAN truck – sustainable solutions, also through the use of recyclates S. 83-92

„… met. 3. Use of plastic-substitution plastics In 2012 we commenced investigations into whether PA6 …” „… plastic-substitution plastics. References [1] Häberle, H.: Kunststoffeinsatz im neuen MAN Lkw – Maßgeschneiderte …” „… , there are four main levers in the plastics sector: ‐ Reduction of component complexity ‐ Reduction of or …”

C. Scarazzo Building a closed-loop: Molecular recycling of automotive plastic waste S. 585-600

„… automotive shredder residue (ASR). It is made up of mixed plastics and other nonrecyclable materials that …” „… industry. By recycling these complex plastics using molecular recycling technology, Eastman can replace …” „… Automotive Recycling | Eastman Why are we here today?  The automotive industry has a plastics waste …”

S. Lang, C. Niermann Sustainably high-quality! Are recyclates the only way to reduce CO2? S. 159-182

„… reduction in greenhouse gas emissions is required. The plastics industry can and must also make an important …” „… contribution to this. Due to the well-known advantages of plastics, such as low density, easy processing and …” „… good barrier properties, plastics actively contribute in many applications to the reduction of …”

W. Hübsch, H. Dannbauer, C. Gaier, S. Fischmeister Development process of short-fiber-reinforced plastic components with regard to structural durability S. 301-320

„… method, automotive engineering, short-fiber-reinforced plastics, fiber orientation, S-N curve …” „… limited regarding the fatigue behavior of short-fiber-reinforced plastics. It is therefore difficult to …” „… plastics and of developing methods for the service-life prediction of dynamically loaded plastic components …”

C. Salles Addressing the sustainability challenges of Automotive: Everminds – a Holistic approach from a PO industry leading producer S. 289-300

„… of plastics has been a key ingredient in the development of the world we live in today. Plastics make …” „… initiatives aimed at making plastics more circular. As a dedicated platform, EverMinds promotes a circular …” „… recycled plastics in their goods. Yet until recently, producers have not been able to rely on a consistent …”

N. Schlutig Pushing the boundaries of eco-solutions based on recycled polypropylene compounds for contributing to sustainable cars of the future S. 213-228

„… Impact Notched (KJ/m²) 8 8 10 9 9 9 The F*15R series is comparable to engineering plastics such as …” „… compared to engineering plastics to see whether any benefits are secured in terms of the carbon footprint …” „… (see Figure 7). Fig. 7: GWP of the F*15R series compared to engineering plastics Basically …”

A. Bunjes Systematic investigations into the molecular and material properties of impact-modified PP recyclates for automotive applications S. 601-612

„… Abstract Mechanically recycled plastics offer an opportunity for a more sustainable design of plastic …” „… through the use of recycled plastics. As regards thermoplastics, mechanical recycling is particularly …” „… material level. The material properties of recycled plastics may thus differ in comparison to their …”

G. J. Anderson Dynamic Fatigue Testing of Polyamide 6 – The Determination of S-N Curves for an Anisotropic Glass Filled PA6 S. 371-382

„… to design better plastics parts, at lower weights, by lowering the stress at critical points. Light …” „… of plastics. Anisotropic properties can be computed based on the properties and the microstructure …” „… is the ASTM D7791 “Standard Test Method For Uniaxial Fatigue Properties Of Plastics”. At this time …”

Titelei/Inhaltsverzeichnis

„… International CongressJune 21 - 22, 2023 Mannheim, GermanyTop topics• Sustainable use of plastics• Use of …” „… recyclates and recycling• CO2-neutral plastics• Production technology• Innovative interior and exterior …” „… 6214-201 • Fax +49 211 6214-154#noplasticsnomobility l Plastic components: future requirements l Plastics …”

F. Meißen, H. Gleich The next level of polymer parts in CAE – From the process to the process chain, from the individual part to the assembly S. 355-362

„… similar way to many other branches of industry, the use of plastics is also increasing in the automotive …” „… and requires less secondary finishing. 1. Predictive engineering in plastics applications Throughout …” „… , https://www.statista.com/statistics/282732/global-production-of-plastics-since-1950/ [2] Statista, https://www.statista.com/statistics …”

A. Munch Elmér, H. Palokangas Materialsmart – Materialchoice – The key to de-carbonizing your products S. 229-238

„… as raw materials. As the image of recycled plastics was low during the seventies, mechanical …” „… recycling and upgrading of plastics was accommodated at subsidiary Rondo Plast. Nowadays sustainability has …” „… a high priority on everyone´s agenda and the image of recycled plastics has drastically changed …”

S. Sampson, L. Fredriksson, M. Bromberger Design for Sustainability Targeting the Strategic Application of Topology Optimization – Lightweighting of structural parts and subsystems S. 437-450

„… future. Considering the plastics engineering value chain, Altair continuously invests and provides the …” „… , 2023438 3. Simulation-driven design with engineering plastics To meet today’s weight and …” „… reinforcements, to achieve a low body mass while maintaining high stiffness. Engineering plastics are often …”

T. Lindemann Lightweight Thermoplastic Swing Doors for EVs S. 129-134

„… the forefront of utilizing advanced plastics and composites to develop solutions for its customers. We …” „… received three awards from the Society of Plastics Engineers (SPE) for the thermoplastic liftgate we …”

M. Lindemann Hybridisierung im Leichtbau – aber recycelbar! S. 413-426

„… agierende Konzerne ebenso wie den Mittelstand. Abstract The plastics industry is changing rapidly. This is …” „… recyclability of plastics is not only an important issue for the purchasing departments of OEMs. Today, the …” „… , we are finding that it is not the mix of plastics that is the problem, but their reintroduction into …”

E. Spini, R. Galeazzi Reinforced polyamides with low environmental impact: post-consumer materials S. 627-644

„… – Plastics – Determination of the melt mass-flow rate and melt volume-flow rate of thermoplastics. ISO …” „… 1133-1:2011(E). [5] ISO3451/4 – Plastics – Determination of ash – Part 4: Polyamides. ISO3451-4:2013. [6] ISO …” „… 527-1 – Plastics: Determination of tensile properties. ISO527-1:2019. [7] ISO179-1 – Plastics …”

B. Pesche, R. Vollet-Binet Renault MEGANE e-Tech plastic tailgate – Lightweight and sustainability as DNA S. 73-82

„… logistics impacts but not only! Plastics tailgates has also been introduced because it allows to styling …” „… material had to be weldable. 3.2 Material selection In the plastics sector, CELANESE has one of the …”

S. Lang, C. Niermann Nachhaltig hochwertig! Sind Rezyklate der einzige Weg zur CO2-Reduzierung? S. 183-212

„… Plastics Europe 2022 für PA6 ermittelte Wert im Vergleich zu 2014 von 6,7 kgCO2eq/kg auf 4,6 kgCO2eq/kg …” „… (Grafik: AKRO-PLASTIC, Datenquelle Plastics Europe, Korea LCI und Ecoinvent 2.2) 2. Nachhaltige Rohstoffe …” „… for chemical recycling of household plastics – A technical review and TRL assessment, Waste Management …”

F. Groh, R. Apfelbeck, W. v. Gilst, A. Karl Innovative shear panel in plastic for vehicles with shortened battery modules S. 519-532

„… expedient due to the inherent stiffness of glass-fiber-reinforced plastics. In unidirectionally reinforced …” „… logistics costs at the factory. From the perspective of plastics technology, it should be noted that the …” „… manufacturing technology in comparison with pre-compounded plastics and thus achieve a better CO2 balance. In …”

M. Doedt Qualification of recyclates – News from standardization and testing S. 457-466

„… matter of time before this is extended to most areas where plastics are used. On the other hand, many …” „… , but also to higher-level topics such as plastics, digitization and the development of new business …”

K. C. Keller What society and values could look like tomorrow – And what that could mean for the automotive future S. 689-0

„… CongressJune 21 - 22, 2023, Mannheim, GermanyTop topics• Sustainable use of plastics• Use of recyclates and …” „… recycling• CO2-neutral plastics• Production technology• Innovative interior and exterior components …” „… • Fax +49 211 6214-154#noplasticsnomobility l Plastic components: future requirements l Plastics as …”

F. Meißen, H. Gleich The next level of polymer part CAE – Vom Prozess zur Prozesskette, vom Einzelteil zur Baugruppe S. 363-370

„… /global-production-of-plastics-since-1950/ [2] Statista, https://www.statista.com/statistics/1192368 …”

T. Weyer Decorative and Functional Front Panels for BEVs – MEZZOTM Plus Panel S. 547-552

„… forward-facing surfaces using advanced plastics and thoughtful design. This includes materials that allow …”

A. Bunjes Systematische Untersuchungen molekularer und werkstofflicher Eigenschaften von schlagzähmodifizierten PP-Rezyklaten für die Automobilanwendung S. 613-626

„… recycled plastics. Sustainable Materials and Technologies 2020;25(7):e00179. https://doi.org/10.1016 …”

H.P.C. van Heerbeek LNP™ SLX Resins for Exterior (Lighted) Auto Grill Designs S. 135-148

„… ). [9] Plastics Technology, Feb. 2004, 44-45. [10] Cojocariu, G., Malinoski, J., Blubaugh, C., Li, X Y …”

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