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Jeanette Hamiga - Increasing Output in Transfer Lines through Adaptive Buffer Operation

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Jeanette Hamiga

Increasing Output in Transfer Lines through Adaptive Buffer Operation

Series: Fördertechnik/Logistik

Volume 58 2016

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Method design for increased output in assembly S. 39-63

„… 39 3 Method design for increased output in assembly The method of increasing output in transfer …” „… DESIGN FOR INCREASED OUTPUT IN ASSEMBLY 40 simple. The buffers of the manufacturing system are filled …” „… METHOD DESIGN FOR INCREASED OUTPUT IN ASSEMBLY 41 be verified and validated. Only then optimization …”

Introduction S. 1-6

„… small parts to one finished product of big size, as e.g. automotive vehicle assembly. An important …” „… . automotive vehicle assembly systems, in which structural changes are very expensive or impossible, this does …” „… increased output in assembly. First the developed method adaptive buffer operation is explained and the main …”

Titelei/Inhaltsverzeichnis

„… – Multi-Objective-Optimization – Evolution Strategies – Automotive Production – Manufacturing System – Assembly – Buffer …” „… assembly of a German automotive plant. Bibliographische Information der Deutschen Bibliothek Die Deutsche …” „… .......................... 36 3 Method design for increased output in assembly …”

Buffer management in manufacturing systems S. 7-38

„… . In assembly it is reached by adding components to each other, as most goods consist of various …” „… and thus leaving the system through the sink.25 Figure 2.1 General transfer line In assembly …” „… systems like the automotive vehicle assembly, the material flow is the same as in a transfer line. Here …”

References S. 118-132

„… assembly. Master's thesis, University of Applied Sciences Munich. REFERENCES 120 Bielecki, Tomasz R …” „… assembly line environment. International Journal of Flexible Manufacturing Systems 17 (4):277–299. Kletti …”

Application of method S. 64-96

„… assembly stations in front and after the automated station are neglected in the IT system, so they are …”

doi.org/10.51202/9783186058133

VDI Wissensforum GmbH - ELIV-MarketPlace 2018

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VDI Wissensforum GmbH (ed.)

ELIV-MarketPlace 2018

Series: VDI-Berichte

Volume 2338 2018

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T. Grashoff Assembly technologies of power modules – challenges and solutions S. 191-198

„… _Grasshoff.pdf · Seite 1 1 Assembly technologies of power modules – challenges and solutions Dipl.-Ing. Thomas …” „… ei te 3 47_2338_Grasshoff.pdf · Seite 3 3 TODAY´S ASSEMBLY TECHNOLOGY OF POWER MODULES Cyan Magenta …”

Titelei/Inhaltsverzeichnis

„… , Lippstadt Assembly technologies of power modules – challenges and solutions …”

doi.org/10.51202/9783181023389

Ralph Meyer - XXXVI. Internationales μ-Symposium – Bremsen-Fachtagung

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Ralph Meyer (ed.)

XXXVI. Internationales μ-Symposium – Bremsen-Fachtagung

Series: Verkehrstechnik/Fahrzeugtechnik

Volume 806 2017

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Günter Leister Wheel - Brake disk - Wheel hub – Requirements to the Wheel Assembly S. 85-96

„… 85 Wheel - Brake disk - Wheel hub – Requirements to the Wheel Assembly Dr.-Ing. Günter Leister …” „… operation of the wheel bolts after initial assembly and during subsequent removal, reattachment, and with …” „… bolts, wheel, brake disk, and wheel hub, an experimental verification of the complete assembly must be …”

Titelei/Inhaltsverzeichnis

„… symposium's kick-off event. Symposium presentations will be held on the topics of wheel assembly (Daimler …” „… Assembly ................ 85 Dr.-Ing. Günter Leister Multiphysical Simulation of Brake Fluid Temperature …”

doi.org/10.51202/9783186806123

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VDI Wissensforum GmbH (ed.)

Automation 2017

Series: VDI-Berichte

Volume 2293 2017

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C. Legat, B. Lüdicke, D. Renaud Improving Assistance Systems in Final Assembly through Integrating Data Analytics and Data Fusion S. 3-4

„… Improving Assistance Systems in Final Assembly through Integrating Data Analytics and Data Fusion …” „… practical application on worker assistance and decision making in final assembly which also serve as base …” „… assembly whose results are presented in this paper. Assembly processes are typically not operated fully …”

M. Vorderer, S. Schröck, S. Junker, S. Weltin, D. Palombo, A. Verl Automatische Programmierung und Bahnplanung als Grundlage für wandlungsfähige Anlagen in der Montagetechnik – Reduktion der Engineering-Aufwände durch intelligente, vernetzte Funktionseinheiten S. 31-32

„… entwickelte System CESA³R (Concept for Engineering free, Scalable, Advanced Automated Assembly system for …”

J. Berg, C. Richter, G. Reinhart Aufgabenorientierte Programmierung für die Mensch- RoboterKooperation – Integration einer Tätigkeitserkennung in die aufgabenorientierte Programmierung S. 33-34

„… zugeordnet und angepasst werden können. Abstract For the flexible automation of assembly processes, the …”

Titelei/Inhaltsverzeichnis

„… Reality G. BartC. Legat, Improving Assistance Systems in Final Assembly through 3 B. Lüdicke, Integrating …”

doi.org/10.51202/9783181022931

VDI Wissensforum GmbH - International Conference on Gears 2023

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VDI Wissensforum GmbH (ed.)

International Conference on Gears 2023

Series: VDI-Berichte

Volume 2422 2023

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B. Karba, N. Yildirim Backlash optimization via compatible gear couples on the assembly lines for planetary gearboxes S. 1147-1158

„… precision gearboxes or transmissions by using the assembly/grouped methodologies and recording the operating …” „… Backlash optimization via compatible gear couples on the assembly lines for planetary gearboxes …” „… into different assembly subgroups for minimum/targeted backlash condition. Unless out of design limits …”

P. Chavan, M. Lutz Validation of an industrial gearbox model for predicting vibro-acoustic behavior S. 619-632

„… assembly dynamics of an exemplary industrial gear unit model. The considered gear unit is modelled using a …” „… assembly but also to accurately represent the dynamic excitation from gear meshing. For this, metrological …” „… component models were updated, followed by the subassemblies, and finally, the fixed complete assembly. This …”

S.-J. Tsai, Q.-Y. Zhuang, L.-C. Chang Design and analysis of compound stepped planetary gear drives for better transmission performances S. 537-552

„… stepped planetary gear drives (CSPG). Six design rules based on equations for the assembly of planets are …” „… the ring gear, respectively. However, such the planetary gear drive has problem in assembly timing …” „… transmission performance while designing CSPG. In addition to the basic assembly requirements for general …”

M. J. Herberger, F. Rudolph, B. Sievers Efficient concepts for high ratio angular gearboxes S. 801-814

„… (PVZP)angular stageP Load efficiency (PVZP + PVLP)gearbox + (PVLP) input shaft assemblyG Gearbox efficiency …” „… (PVZP + PVZ0 + PVLP + PVL0 + PVD)gearbox + (PVLP)input shaft assemblyIn the following, the load …” „… side en-able the calculation of power losses. On the input side an input shaft assembly is used …”

J. Gründer, A. Monz Analytical Method for Calculating the Nominal Tooth Root Stress in Worm Gear Shafts S. 1091-1110

„… this gap. The stresses resulting from different load distributions in the tooth contact due to assembly …” „… in [33]. By simulating the manufacturing process and considering assembly deviations, the load …” „… deviation-free assembly, a displaced worm in axial direction by a = -0,2 mm and a displacement in width direction …”

B.-S. Kim, D. Im, J.-H. Park, W.-J. Chung, Y.-J. Park Development of Optimal Design Program for Macro-Geometry of Planetary Gear Set using Multi-Objective Optimization Algorithm S. 1181-1194

„… , efficiency, and noise must be considered. Since each performance parameter and the assembly and tooth …” „… (19)𝑃 (20)𝑃 (21)2.3. Constraint functions The constraints imposed on the assembly of planetary gear set …” „… was assessed using the AGMA 925 standard [12]. 2.3.1. Planetary gear set assembly condition …”

N. De Bie, W. Smet, T. Van Der Kamp Assessing gear mesh misalignment in a parallel gear set by transmission error measurements S. 291-300

„… NVH-behaviour. Other parts of the assembly, like bearing arrangement and gearbox housing, were not in scope …” „… design intentA root cause analysis pointed to an assembly deviation leading to a bearing arrangement …” „… could explain the observed offset in load pattern, were found in production or assembly processes. After …”

O. Harris, C. Poyser, R. Patel, O. Shires Developing CAE solutions for Robotics gears: Cycloidal and Strain Wave Gear Drives S. 1111-1124

„… shaft and bearing models and allows the application of manufacturing and assembly errors such as is …” „… interaction between the different components in the model. Using this model we can assess design, assembly and …” „… actual manufactured drivetrain. To allow for assembly and lubrication of a cycloidal drive it is …”

D. Park, A. Rezayat, Y. Gwon Design optimization of multi-stage gear trains with asymmetric teeth under a broad range of torques by incorporating multibody simulations S. 383-396

„… transmission model is adopted. To avoid too much complexity, only sub-assembly of 5th and 7th speed stages are …” „… extracted from the original transmission model. This sub-assembly gear train model comprises multi-mesh …” „… , 2023386Fig. 2: Example gear train sub-assembly model from 8-speed DCT transmission Table 1 shows the …”

D. Krüger Reuse S. 3-12

„… Organisation Assembly in October 2022 [3]. Net Zero carbon emission means in this context that the amount of …” „… ® PowerGearbox during assembly. VDI-Berichte Nr. 2422, 2023 9Conclusion The currently envisaged technological …” „… Assembly Resolutions in Force (as of 7 October 2022), Doc 10184 [4] ICAO Annex 16 Vol 1 AMD 13 …”

C. Dongu Im, W.-J. Chung, J.-H. Park, D.-J. Moon, Pfor. Y.-J. Park The effect of working surface deviation on transmission error in helical gears S. 1125-1134

„… by the gear becomes challenging due to the influence of manufacturing and assembly errors. On the …” „… assembly errors as well as tooth shape deviations, allowing for transmission error analysis through contact …”

A. Miltenovic, M. Banic Influence of misalignment of large cylindrical gears on contact pattern in operation S. 1257-1266

„… contact pattern. a) b) Fig. 2: Size of a gear sets Small errors in the assembly are inevitable and they …” „… coupling and less-than-optimal assembly, which leads to increased sliding and friction during engagement …”

M. Fürst, S. Sepp, D. Schweigert, M. Otto, K. Stahl Experimental Investigation of Moving Contact Pattern in Helical Planetary Gearboxes S. 569-582

„… of the gearbox. This behavior is influenced by several factors, such as manufacturing and assembly …” „… with the limited manufacturing accuracy and assembly deviations by which the performance is affected …” „… , completely solid assembly, would be shifted this way, planet gear 1 would approach its mating ring gear flank …”

C. van Oss, A. Hilbig, H. Sardemann, S. Schumann, B. Schlecht Opportunities arising from digital twins in gear development S. 1027-1038

„… aspect of application points out the practical use in gearbox assembly for bevel gears. A correct contact …” „… contact pattern correction for bevel gears in gearbox assembly, ensuring accurate loadbearing capacities …”

H. Yakaria Securing the Quality Chain by the Networking with the Gear Suppliers S. 1617-1630

„… manufacturing to assembly and the end of the production line. Standardization plays an essential role in …” „… assembly. This digital representation enables efficient data exchange, eliminating the need for manual …”

C. Westphal, J. Brimmers, C. Brecher Influence of Axis Misalignments in Stepped Planetary Gear Stages on the Excitation Behavior – Test Rig Development and Simulative Analysis S. 175-190

„… manufacturing or assembly deviations. However, the effects of dynamic misalignment behavior on tooth contacts in …” „… Misalignment Behavior The influence of assembly and manufacturing deviations on the operational behavior of …” „… investigations show that planetary gear stages react sensitively to manufacturing or assembly deviations due to …”

A. Baseer, B. Bauer, C. Wang Mesh Load Factor in Multiple Planetary Stage Gearboxes S. 281-290

„… considers a planetary stage as an isolated assembly with no additional influences from outside. Or in other …”

L. Binanzer, L. Merkle, M. Dazer, A. Nicola Pitting Detection for Prognostics and Health Management in Gearbox Applications S. 97-108

„… assembly tolerances and therefore different vibration behavior. The data processing chain is shown in Fig …”

L. Bonaiti, M. Brambilla, P. Chiariotti, A. Cigada, C. Gorla, G. Boni, P. Codeluppi The effect of pinion axial positioning on noise and transmission error of face hobbed and face milled bevel gears S. 839-852

„… fast assembly/disassembly of the gear set and to enable splash lubrication. The gearbox is made of …”

T. Jagiella, S. Haller, J. Lechner, T. Rung, M. Wöppermann, B. Zeeb Building a software toolchain for automated mass-customization of specific end-use gear unit parts using AM-driven design guidelines S. 1607-1616

„… adjustable within limits to ensure compatibility in the final assembly. Some dimensions are defined by the …”

J.-A. Meis Parametric system simulation of load sharing in planetary gearboxes S. 269-280

„… random variants of the stage with three planets. The images show the stresses after assembly of the stage …”

W. Ramdane, C. Changenet, S. S. Ouali, C. Chevrel-Fraux, P. Casanova Thermal model of a planetary gear set using an isothermal approach S. 451-466

„… environment, the housing is assimilated as an assembly of cylindrical parts. So the heat transfer due to the …”

N. Missal, S. Schwertel, M. Ludwig The next level of axial forming for a sustainable component and process chain design S. 1765-1776

„… wear, energy inefficiency, required assembly processes, or insufficient gearing quality. As a result of …”

M. Vivet, A. Rezayat, J. Verhoogen, K. Kucukcoskun, S. Donders Numerical analysis of bevel gear transmission acoustic emission using a 3D gear contact force model within a multibody system dynamics simulation environment S. 689-702

„… , "Numerical analysis of misalignment and assembly error effects on the acoustic emission of gear transmissions …”

D. Zorko, N. Vukašinović, B. Černe The effect of gear manufacturing quality on the mechanical and thermal state of a plastic gear S. 1319-1332

„… in their design, when employing this manufacturing technology. Gear quality and gear assembly errors …”

C. M. C. G. Fernandes, J. M. A. Pinto, D. E. P. Gonçalves, A. R. Silva Reduction of root and flank temperature using a hybrid polymer-metal rack S. 1547-1562

„… Assembly: 0.769 kg Weights: 7.726 kg Gear material: POM Gear insert if hybrid: Air or Aluminium Heating …”

M. Willecke, J. Brimmers, C. Brecher Experimental Investigation of the load carrying capacity of beveloid gears with optimized flank topography S. 125-138

„… , the tooth mesh and therefore the assembly position should be very reproducible between the test gears …”

G. Guimarães, L. Robatto, R. Rego, A. Faria, A. Borille, J. Mascheroni Surface integrity of 20MnCr5 pinion gears manufactured through laser powder bed fusion S. 1845-1858

„… for functional integration, assembly consolidation and weight reduction. Laser powder bed fusion …”

L.-C. Chang, Q. Y. Zhuang, S.-J. Tsai, J.-F. Hochrein, S. Landler, M. Otto, K. Stahl Comparing the contact characteristics of involute gear/ eccentric cycloidal gear calculated by various loaded tooth contact analysis models S. 397-412

„… (3) 2.2 Mathematical equations of gear EC gear, with a helix angle , can be regards as an assembly of …”

C. Karampatzakis, A. Mihailidis, A. Mantzaflaris, C. Provatidis Contact simulation of tooth flanks using Isogeometric Analysis S. 413-428

„… functions increases the computational cost of the system’s assembly and solution. However, this increased …”

A. I. Aydeniz Modelling and Analysis of the Effect of Root Modification on Load Sharing and Stress Values on Spur Gears S. 1039-1062

„… modification method, which can be used especially in mechanisms with no assembly problems, has been examined …”

L. Becker, P. Tenberge Crossed helical gears – simulative studies and experimental results on non-involute geometries S. 1499-1514

„… , they are used in auxiliary and actuating gears such as in assembly lines, household appliances and …”

I. Criscuolo, F. Carneiro, G. Guimarães, R. Rego, J. Mascheroni Indirect Selective Laser Sintering: Modeling and analysis of surface densification by shot peening S. 1681-1698

„… obtain the saturation point. For each diameter, the number of shots in the assembly was varied and the …”

P. Fischmann, A. Hilligardt, V. Schulze Tooth Root Burnishing in the Kinematics of Gear Skiving S. 1829-1844

„… is used. Fig. 1: Contact line in the tooth root (a), assembly of the tool prototype (b) Simulation …”

Titelei/Inhaltsverzeichnis

„… compatible gear couples on the assembly lines for planetary gearboxes 1147B. Karba, Uludağ University …”

doi.org/10.51202/9783181024225

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