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VDI Wissensforum GmbH - PIAE Europe 2023

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VDI Wissensforum GmbH (ed.)

PIAE Europe 2023

Series: VDI-Berichte

Volume 2418 2023

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G. Gardère, A. Kezmane Composite Material for Automotive Mass Production Applications S. 343-354

„… Composite Material for Automotive Mass Production Applications Guillaume Gardère, Ph.D. Ali …” „… capabilities suitable for automotive mass production. Why was the organosheet selected in the first place …” „… prices. Mass production organosheet is a key enabler for carbon neutrality stakes in Automotive; the …”

D. Braun, E. Kougioumtzi, O. Geiger, M. Prinz From Scrap Tires to Door Handles S. 427-436

„… Mercedes-Benz, BASF, WITTE Automotive and Pyrum. Its outcome contributes to the Mercedes-Benz Ambition 2039 …” „… circular feedstock. Key of the project was the drop-in capability into running series production without …” „… . In this case pyrolysis oil from scrap tires and biomethane from agricultural and food production …”

T. Köppl, Florian Dresel Reducing the carbon footprint of materials and processes for soft-touch applications S. 149-158

„… important targets in the automotive industry. Soft-touch applications are widespread, especially for …” „… to achieve various functions. This can make recycling difficult and the necessary production …” „… allows for minimizing the waste and production steps as well as a reduction of the process carbon …”

Titelei/Inhaltsverzeichnis

„… , AustriaComposite Material for Automotive Mass Production Applications 343G. Gardère, A. Kezmane, VALEO Thermal …” „… recyclates and recycling• CO2-neutral plastics• Production technology• Innovative interior and exterior …” „… as enablers for mobility concepts l Production processes and quality assurance l Simulation and proc …”

C. Scarazzo Building a closed-loop: Molecular recycling of automotive plastic waste S. 585-600

„… Building a closed-loop: Molecular recycling of automotive plastic waste  Using molecular …” „… in infinite loops for use in new automotive applications  Current post-consumer, end-of-life …” „… vehicle plastic waste problem, what it means for the automotive industry, and how we can work together to …”

M. Däbritz, K. Scherer Halving the CO2 footprint through process integration in the production of coated plastic parts S. 239-256

„… GmbH commenced production of injection-molded parts in engineering plastic for the automotive industry …” „… VARIOPLAST® are to be found in series production for automotive applications. The subject of this …” „… surfaces for the automotive industry, the idea of directly coupling injection-molding production and …”

A. Bunjes Systematic investigations into the molecular and material properties of impact-modified PP recyclates for automotive applications S. 601-612

„… recyclates for automotive applications The results, opinions and conclusions of this publication are not …” „… components in automotive engineering. From a technical point of view, their use is made more difficult by …” „… investigations. Within the scope of this work, a specific PP type for automotive use as a recycled compound is …”

E. Spini, R. Galeazzi Reinforced polyamides with low environmental impact: post-consumer materials S. 627-644

„… environmental impact products for many years. The Group boasts long experience in the production of polymers …” „… , including those obtained from the recovery of its own production waste, such as scrap from its Advanced …” „… for many automotive applications. Now, based on this experience, RadiciGroup can even produce …”

M. Schlummer, D. Arends Recycling of Plastics from Automotive Shredder Residues S. 275-288

„… Recycling of Plastics from Automotive Shredder Residues Sourcing post-industrial waste and …” „… automotive shredder residues Dr. Martin Schlummer, Dagmar Arends, Fraunhofer Institute for Process …” „… Engineering and Packaging, Freising, Germany Abstract In the production process and at the end of a vehicle …”

M. Doedt Qualification of recyclates – News from standardization and testing S. 457-466

„… products such as components for automotive construction. For these products in particular, there are often …” „… . The concept of the DQL has now also been taken up by the VDA, which has introduced a DQL Automotive as …” „… safety-relevant parts. Particularly for automotive interior applications, material emissions and off-odors are a …”

C. Salles Addressing the sustainability challenges of Automotive: Everminds – a Holistic approach from a PO industry leading producer S. 289-300

„… Addressing the sustainability challenges of Automotive: Everminds – a Holistic approach from a PO …” „… number of applications; this is especially the case for Automotive applications. VDI-Berichte Nr. 2418 …” „… , 2023 291Needs and Requirements of the Automotive Industry When we focus on the needs and requirements …”

H. Häberle Use of plastic in the new MAN truck – sustainable solutions, also through the use of recyclates S. 83-92

„… steps in the production of the high-gloss radiator grille be dispensed with, but also a cheaper plastic …” „… for the high-gloss radiator grille is as follows [2]: ‐ Production of the sheet preforms by …” „… process steps, which is also reflected in the shortening of the component production time from about 5 …”

T. Lindemann Lightweight Thermoplastic Swing Doors for EVs S. 129-134

„… the automotive industry continues to shift toward electrification, increasing global emissions …” „… an Automotive News PACE Award in 2020. Through the innovative use of advanced high strength …” „… needs. Modern automotive designers and customers favor sleek, clean designs and many of the design …”

R. Hofer, M. Jacobi 26% weight savings in an automotive headlight housing due t o MuCell® foaming technology S. 383-388

„… 26% weight savings in an automotive headlight housing due to MuCell® foaming technology Getting …” „… recent automotive generations and the L/d ratio (injection path length to wall thickness) has thereby …” „… of the current Renault Captur, which is already in series production, and with the goal of saving 25 …”

F. Meißen, H. Gleich The next level of polymer parts in CAE – From the process to the process chain, from the individual part to the assembly S. 355-362

„… validation, which allow a transfer of production-related influences as a starting condition for the …” „… production-related influences such as material thinning during forming or the occurrence of internal stresses during …” „… similar way to many other branches of industry, the use of plastics is also increasing in the automotive …”

B. Pesche, R. Vollet-Binet Renault MEGANE e-Tech plastic tailgate – Lightweight and sustainability as DNA S. 73-82

„… construction measures will positively contribute. RENAULT is continuously improving the mass production of …” „… reinforcement is the production of components dyed in car interior paint. With pultrusion technology, complete …” „… granulate and does not need to be added later. This enables the production of visible parts with …”

K. C. Keller What society and values could look like tomorrow – And what that could mean for the automotive future S. 689-0

„… What society and values could look like tomorrow And what that could mean for the automotive future …” „… used to be. Just-in-time production for sure has received a considerable blowfrom the current …” „… be that at least some of the1 Ramirez & Wilkinson, 2017 VDI-Berichte Nr. 2418, 2023 689automotive …”

S. Lang, C. Niermann Sustainably high-quality! Are recyclates the only way to reduce CO2? S. 159-182

„… footprint, it is essential, especially in the automotive industry, to consider the production and use phases …” „… ' (GWP). Three phases are usually distinguished: the production phase (pre-use phase), the use phase and …” „… requirements and by emissions in the different polymerization processes or in the production of the precursors …”

S. Sampson, L. Fredriksson, M. Bromberger Design for Sustainability Targeting the Strategic Application of Topology Optimization – Lightweighting of structural parts and subsystems S. 437-450

„… development and production. VDI-Berichte Nr. 2418, 2023 437 The Altair technology offering covers a …” „… ● Manufacturing process simulation: (i.e., for injection molding) To optimize production steps and achieve desired …” „… performance of these parts in early concept has been a major challenge within the automotive industry. 4 …”

N. Schlutig Pushing the boundaries of eco-solutions based on recycled polypropylene compounds for contributing to sustainable cars of the future S. 213-228

„… ' market share in automotive manufacturing. With this aim in sight, since 1992 SPCEU has been developing …” „… thermoplastics like PA and PBT compounds in mechanical and structural automotive applications. This ‘new …” „… responsible consumption and production [4]. VDI-Berichte Nr. 2418, 2023214The European Union has translated …”

W. Hübsch, H. Dannbauer, C. Gaier, S. Fischmeister Development process of short-fiber-reinforced plastic components with regard to structural durability S. 301-320

„… suitability formass production. On the other hand, this type of material reacts sensitively to environmental …” „… influences suchas temperature and the surrounding medium or to production influences such as local …” „… automotive applications, the calculation processand also the correlation with test results are presented …”

S. Weidmann, T. Hoffmann, M. Duhovic, J. Weber, P. Mitschang Cutting-edge joining processes for TP-FRPC and multi-material structures made of TP-FRPC and metals S. 673-688

„… industry, but also in automotive engineering applications. Thermoplastic FRPC (TP-FRPC) in particular, are …” „… known for their excellent material performance, efficient production technologies and good recyclability …” „… advantages lead to an increase in the proportion of thermoplastics being used within the automotive industry …”

M. Fischer Smart front and rear panels by purposefully combined plastic processing S. 479-494

„… semi-transparent will enable new material concepts in the VDI-Berichte Nr. 2418, 2023 479automotive exterior …” „… evaluate the possibilities for smart front panels for the upcoming trends in the automotive industry. The …” „… equipment was measured during serial production runs and is displayed in the graph below. The energy …”

J. Haspel, C. Höfs Engineering plastics as enablers for HV battery systems of the next generation S. 103-112

„… requirements for materials. Engineering plastics can beprecisely adapted to the needs of the automotive …” „… design freedom, functional integration and productivity. 2.2 Close-to-production technology demonstrator …” „… , Bonn, have together developed a close-to-production technology demonstrator, with Envalior being …”

Polycarbonatbasierte Karosseriebauteile mit Funktionsintegration Polycarbonate-based body components with functional integration S. 553-584

„… technology carrier to demonstrate design possibilities and functional integration in the automotive exterior …” „… 's polycarbonates and technical expertise are driving automotive innovation - most features and technologies of the …” „… exterior components New requirements and possibilities In the automotive industry, it has been apparent for …”

M. Lindemann Hybridisierung im Leichtbau – aber recycelbar! S. 413-426

„… value chain is being looked at anew. There is a strong focus on the production and extraction of the raw …” „… automotive industry. Density reduction, high energy absorption performance and excellent thermal-insulating …” „… , stehen aber aktuell für den Bereich Automotive nicht im Fokus. VDI-Berichte Nr. 2418, 2023 415 …”

Entwicklung Leichtbau-Unterfahrschutz für BEVs in FVK-Bauweise Development of a lightweight underride guard for BEVs in FRP S. 61-72

„… construction for large-scale production as an alternative to metal designs Dr.-Ing. Julius Rausch, AUDI AG …” „… lightweighting achieved and also the novel process control for the single-stage production of the component will …” „… automotive engineering. Classic underbody panels made of GMT (glass-mat-reinforced thermoplastic) with a …”

T. Neumeyer, R. Fachtan, B. Trinkwalter Production of functionally integrated soft-touch components based on new TPE materials in a single-stage injection-molding process S. 495-506

„… Production of functionally integrated soft-touch components based on new TPE materials in a …” „… known gel materials is that they currently do not meet the necessary automotive requirements (for …” „… analysis - customer clinic As is customary in the automotive industry, a so-called customer clinic or …”

E. Metzsch-Zilligen Waste4Future – Innovative recycling approach for the automotive industry? S. 451-456

„… Waste4Future – Innovative recycling approach for the automotive industry? From waste to raw …” „… rates: challenges and solution approaches The world’s plastic production is ever increasing, and their …”

doi.org/10.51202/9783181024188

VDI Wissensforum GmbH - Plastics in Automotive Engineering PIAE EUROPE

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VDI Wissensforum GmbH (ed.)

Plastics in Automotive Engineering PIAE EUROPE

Series: VDI-Berichte

Volume 2343 2019

Results in this title

D. Häffelin Tape technology in automotive serial production application Process and component for local control of anisotropy S. 185-192

„… Tape technology in automotive serial production application Process and component for local …” „… light, safe and economical if they are to be used in the automotive industry. The hybrid use of …” „… automotive supplier BOGE Elastmetall GmbH manufactures safety-related brake pedals as a structural component …”

J. Beck, S. Hofmann, R. Kupfer, A. Liebsch, M. Gude Multi-material design for automotive large-scale production – Fiber-composite hollow sections and injection-molding node structures in a single process S. 151-162

„… Multi-material design for automotive large-scale production Fiber-composite hollow sections and …” „… composites for automotive series production], Kunststoffe im Automobilbau, VDI-Verlag GmbH, 2017, pp 215-226 …” „… FuPro, a BMBF project, an uninterrupted process chain from production of the semi-finished product, via …”

Titelei/Inhaltsverzeichnis

„… processes/Fertigungsverfahren Multi-material design for automotive large-scale production – Fiber-composite hollow sections …” „… : future requirements l Plastics as enablers for mobility concepts l Production processes and quality …” „… Plastics as enablers for mobility concepts Production processes and quality assurance Simulation and …”

C. Gundlach, S. Hartwig, M. Mannig, K. Dilger, M. Menzel, P. Lück Application of a hybrid test specimen for designing potting compounds in automotive electric-drive motors S. 201-216

„… insert, and blistering (Fig. 9) are basically production-related defects, possibly caused by handling …” „… Application of a hybrid test specimen for designing potting compounds in automotive electric-drive …” „… component. The design of the rotor potting compound of an automotive electric-drive motor serves below as a …”

T. Wagner New testing techniques as a support for innovations in plastics development – Material testing as a building-block of product development S. 325-336

„… numerous automotive components and assemblies. Every component has a very specific requirement profile …” „… coverage across all components. Fig. 1 provides a comprehensive overview of automotive component groups and …” „… , surface characterization and media resistance. Fig. 1: Automotive components and relevant test methods …”

S. Tostar Volvo Cars recycled plastics strategy – Kick-starting with a recycled-plastics demo car S. 1-4

„… automotive industry can be overcome by quality controls, knowledge of recycled-plastics behavior and an …” „… of recycled plastics by 2025. The automotive industry has a pledging campaign aimed at 1 million …” „… the use of recycled plastic on the part of any premium automotive manufacturer. Volvo Cars is on a …”

J. Beck, S. Hofmann, R. Kupfer, A. Liebsch, M. Gude Multi-Material-Design für die automobile Großserie – Faserverbund-Hohlprofile und Spritzgieß-Knotenstrukturen in einem Prozess S. 163-184

„… . 215-226 VDI-Berichte Nr. 2343, 2019172 Requirements for the composite production in conflict of …” „… number one automotive market in the world and taken over the leadership in new energy vehicles. During …” „… this development, besides the mass production of simple parts, the market has also become more and …”

S. Bürger, A. Kaplangiray, K.-U. Lichi Automotive interior decorative bezels in the 2K reverse grain overmolding manufacturing process S. 373-388

„… Automotive interior decorative bezels in the 2K reverse grain overmolding manufacturing process …” „… , these should significantly reduce the reject rate and thus reduce that proportion of production costs …” „… automotive applications are usually designed with paint-system surfaces as in-mold laminated components (IML …”

W. Kornsteiner, F. Lim, H. Heitkamp, H. Traut Optimized MuCell design with FEA support of a crash-relevant functional part with high requirements for surface quality S. 553-566

„… of foamed levers in automotive mass production. The findings from the samples from the …” „… successfully used in mass production. First attempts commenced in the 1960s with ordinary baking powder. As …” „… has only been on the market for two decades and arrived in mass production only ten years ago …”

T. Bröker, N. van Riel, G. Slik, Berend Hoek 30% weight savings and process improvement with a new ABS-LGF alloy material replacing metal for an instrument carrier, enabling a high dimensionally stable part S. 533-552

„… Dräxlmaier, Vilsbiburg, Germany, a worldwide operating system supplier for automotive interiors, worked …” „… reduction continues to have high priority in the automotive industry. Lightweight construction plays a very …” „… presented the new material development at Dräxlmaier. The supplier for automotive interior components …”

G. Burk, J. Boës, C. Köhler, J. Werner Porsche 911 Turbo carbon wheel S. 407-418

„… automotive standard. Among other things, this includes certification of the production location to the …” „… highest automotive standard IATF 16949:2016. For production control and traceability, the wheels are …” „… in combination with a production-oriented design of the laminate. The fiber deposition pattern is …”

C. Kuhn, D. Klaiber, J. Altach Project ‚LehoMit-Hybrid‘: development of a highperformance car center tunnel in hybrid construction S. 453-456

„… a single component. During production, prototypes with different material and production parameters …” „… . VDI-Berichte Nr. 2343, 2019454 Fig. 2: Production cell at the Open Hybrid Lab-Factory (OHLF) in Wolfsburg …” „… More information about the project can be found in the 'Automotive' special issue for the VDI event in …”

C. Schütz, L. Lewerdomski, E. Körner, C. Winkelmann Sustainable materials for the interior parts S. 5-16

„… definition of which is particularly oriented in the automotive sector on the basis of their production …” „… industrial sectors [1]. Particularly in the automotive industry, plasticspecific manufacturing processes …” „… offer the possibility of efficiently reproducing a very wide variety of geometries in mass-production …”

M. Schneider, A. Cordella Antimicrobial treatment of textiles and decorative materials for passenger transport and car-sharing concepts S. 29-42

„… various textile materials in the automotive sector according to a report by Springerprofessional …” „… panels, seats, hat racks, etc.) but are also used as reinforcing fibers in the production of components …” „… in the high range. About 10% of the total plastic production in Germany of VDI-Berichte Nr. 2343 …”

A. Falke, M. Bohn, T. A. Osswald The systematic path to dimensionally stable plastic components – Differentiation of acceptance dimensions and utilization dimensions S. 277-300

„… changes in a plastic component that take place between production of the molded part and its utilization …” „… of distinguishing between acceptance conditions after production and conditions of utilization of the …” „… production costs, for example, due to increased waste and to more precise and more time-consuming and …”

S. Krömer Innovative processing of glass fiber grids in the injection-molding process S. 349-360

„… , FRIMO GmbH, Lotte Abstract The lightweight construction strategies of the automotive industry …” „… . Flowthrough and circulation is thus guaranteed. Weaving as a reinforcement production method represents a …” „… . Conclusions regarding the suitability for mass production of material and process can be drawn from the third …”

C. Schütz, L. Lewerdomski, E. Körner, C. Winkelmann Nachhaltige Materialien für das Interieur S. 17-28

„… automotive sector on the basis of their production, service life and utilization. The Volkswagen Group …” „… / Overall worldwide production of plastic and plastic waste until 2050 [2] Basierend auf der weltweiten …” „… / Focus of the sustainability concept in relation to material production Unerlässlich bleibt …”

M. Trenktrog, C. Massonet, J. Ludwig, D. Backes Design and validation of functionally integrated interior components for energy-efficient vehicle cabin heating S. 233-254

„… simulative and experimental investigations should illustrate the development process of a close-to-production …” „… radiant panel heating system for automotive applications. 1. Introduction and motivation Current …” „… choice of boundary conditions is based on common automotive air-conditioning systems already in series …”

doi.org/10.51202/9783181023433

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VDI Wissensforum GmbH (ed.)

ELIV 2019

Series: VDI-Berichte

Volume 2357 2019

Results in this title

S. Poledna driving platforms – Tailoring fail-operational systems based on production experience in the aerospace industry for the automotive use cases S. 537-550

„… platforms Tailoring fail-operational systems based on production experience in the aerospace industry …” „… for the automotive use cases Dr. Stefan Poledna, TTTech Auto AG, Vienna, Austria Abstract …” „… The automotive industry has set out to master automated driving use cases, which require a …”

J. Tung AI and the Evolution of Model-Based Design S. 347-352

„… Abstract The growth of AI functionality in automotive creates a challenge in defining best practices for …” „… developing those features and integrating them in an automotive system-level development and verification …” „… organizations have. The Value of Model-Based Design in Automotive Electrification Over the last two decades …”

Addressing the challenges in designing fail-operational architectures for autonomous S. 537

„… platforms Tailoring fail-operational systems based on production experience in the aerospace industry …” „… for the automotive use cases Dr. Stefan Poledna, TTTech Auto AG, Vienna, Austria Abstract …” „… The automotive industry has set out to master automated driving use cases, which require a …”

F. Stahl Integration of Cybersecurity into Development Processes – A Case Study S. 423-430

„… more than true for the Automotive Industry where many companies currently still try to secure their …” „… Process An automotive cyber system can only be secured in a reliable and resilient way if security …” „… does not even end with the start of production. Considering that a vehicle is on the road for many …”

D. Robinson How to Improve Automotive Testing in an Agile Development Process – A Review of Popular Testing Methods and Overview of Advanced Automated User Interface Testing S. 519-528

„… reference frames from the designer’s intent development model. Embedded code for the production-intent GUI …” „… How to Improve Automotive Testing in an Agile Development Process A Review of Popular Testing …” „… , passenger displays and full integrated cockpits, increasingly complex production graphics software and …”

M. Traub, H.-U. Michel Future electric/electronic architecture – Sustainable design of a digital in-vehicle backend infrastructure S. 201-212

„… are set. This implies not only to “re-invent” the car itself but further the automotive …” „… automatic cable harness production will be supported with the modular framework. An automated test is …” „… “Number One Next” set the relevant fields of operation for the digital transformation of the automotive …”

Titelei/Inhaltsverzeichnis

„… production experience in the aerospace industry for the automotive use cases …” „… VDI-Berichte 2357 Automotive and Traffic Systems Technology 19th International Congress ELIV 2019 …” „… 31 J. Klesing, Nexteer Automotive, Auburn Hills, USA; S. Safour, Nexteer Automotive, Paris, France f …”

A. Shomer The transition to HPC-based vehicle architectures – Cyber Security Implications S. 431-442

„… , Argus Cyber Security, Tel-Aviv, Israel Abstract As the automotive industry moves towards fully …” „… bandwidths, automotive Ethernet is incorporated as the communication backbone in HPCbased architectures …” „… . This change in onboard infrastructure has introduced new automotive-specific protocols and new attack …”

M. Kruppa, W. Thomas Digital Light – Function & Design on Demand utilized for Car2X Communication S. 581-0

„… reliant on visibility conditions. So why do we need automotive lighting in the future at all? But before …” „… automotive lighting for the piloted level with conditional automation or fully automated driving …” „… . There are already standardization discussions for the signals and information via automotive WLAN. The …”

R. Grave Use of open source software in automotive safety projects – A decision tree for the usage of open source software components in safety projects S. 269-274

„… Use of open source software in automotive safety projects A decision tree for the usage of open …” „… source software components in safety projects Rudolf Grave, Elektrobit Automotive GmbH, Erlangen …” „… Abstract This paper describes the usage of open source software in today’s automotive projects, focusing …”

R. Schmidt-Clausen, U. Reder, R. Lange On modern automotive software development – Forever stuck in the middle? S. 353-358

„… On modern automotive software development Forever stuck in the middle? Dr. Riclef …” „… development is gaining importance exponentially in the automotive sector. At the same time, we see a similar …” „… has been said and written about the current change in the Automotive Industry, one major driver of …”

T. Bürger, Kunal Goray, F. Berg, W. Resende Modular DC-DC converter for high-performance fuel-cell systems in trucks and buses S. 189-200

„… voltages as per the vehicle application. Introduction Fuel cell systems for automotive applications …” „… vehicles Typical fuel cell systems for automotive applications today are designed for system power …” „… automotive stakeholders globally and based on these discussions the Table 1 lists the key requirements of the …”

J.-K. Landgraf, A. Fabri Functions on demand – Enabler for digital business with car functions – Challenges of implementation of a high complex security mechanism S. 283-292

„… spare the automotive industry. With the new functions on demand (abbreviated as FoD) business model …” „… automotive industry and is therefore affecting all kinds of processes, also the financing model is concerned …” „… . Especially the target group of customers purchasing a used car is new to the automotive industry, as, up to …”

S. Greiner, H. Löhr, P. Duplys Continuous Security Testing for the Automotive Domain S. 479-492

„… Continuous Security Testing for the Automotive Domain1 Simon Greiner, Hans Löhr, Paul Duplys …” „… is a major concern for the automotive industry. As of today, finding bugs in software requires a …” „… tools. In addition, security analysis solutions for the automotive domain must fulfil a number of …”

T. Zipper, R. Gee Vehicular RF Architectures – Managing integration of next generation automotive wireless systems S. 227-238

„… installations, and testing while the vehicle is on the production line. Wi-Fi for automotive is typically …” „… Vehicular RF Architectures Managing integration of next generation automotive wireless systems …” „… Thomas Zipper, Continental Automotive GmbH, Regensburg; Robert Gee, Continental Automotive Japan KK …”

M. Brunner, H. Adlkofer Hardware matters: how one chip can impact the security of a connected vehicle S. 455-468

„… attacks. Based on the importance of a holistic approach we depict the pillars of automotive security and …” „… state of the art in automotive security hardware and compare the solutions currently available in the …” „… . 1. Vehicle manufacturers on the path toward mobility providers The automotive industry is …”

K. Bader, V. Knaup, S. Schneider Multilateralism at its best: A blockchain-based platform enabling data sharing, monetization and service differentiation in the automotive industry S. 333-346

„… service differentiation in the automotive industry Dr. Karoline Bader, Volkmar Knaup, Stefan …” „… vehicle sensor data represents both a challenge and an opportunity for the automotive industry. The …” „… 1. Current market trends Nowadays, the automotive industry is facing a time of dramatic change. The …”

A. Schleicher Service-Oriented HPC Communication Standard for Vehicle Lifecycle Management S. 503-518

„… . Vehicle topologies with multiple HPCs employ Automotive Ethernet for high-bandwidth connectivity between …” „… Automotive Ethernet. These new architectures result in new challenges regarding the management of the …” „… solutions that are costly and may risk market and legal acceptance. A group of automotive companies …”

M. Oertel, J. Wolf Safety for Automated Driving with High Performance ECUs S. 395-406

„… dominates the development of electronic automotive systems today. To meet the requirements on computational …” „… microprocessor-based systems is different from the traditional microcontroller-based automotive systems, also safety …” „… architectures. On the one hand, the high-performance microprocessors are newly introduced into the automotive …”

F. Graf, S. Baensch, T. Knorr, D. Ellmer, C. Marechal 48 Volt High Power: Electric Drive for Excellent CO2 Emissions & Electric Driving Features S. 153-168

„… , Continental Automotive GmbH, Regensburg, Continental France SAS, Toulouse, France Abstract Future motor …” „… automotive industry needs to achieve a significant step towards decarbonising and modernising the European …” „… serial production, since the technology provide many advantages with following characteristics and …”

B. Fähnrich, A. Körner Easy Integration of 48V Mild Hybridization by Dual Voltage Battery Management – Realizing CO2 saving potentials by low implementation efforts S. 139-152

„… vehicles. Introduction Practically all automotive manufacturers are currently looking for ways to save …” „… corresponds to approximately the power and usable energy of a 75Ah lead acid battery for typical automotive …” „… Management to series production by 2023. In conclusion, the Dual Voltage Battery Management will serve as a …”

doi.org/10.51202/9783181023570

VDI Wissensforum GmbH - Plastics in Automotive Engineering 2017

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VDI Wissensforum GmbH (ed.)

Plastics in Automotive Engineering 2017

Series: VDI-Berichte

Volume 4348 2017

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A. Liebsch, R. Kupfer, M. Gude, P. Müller, N. Andricevic Hollow profiles, organo-sheets and LFRT node structures: hybrid components made of fiber-reinforced plastics for automotive serial production S. 215-226

„… fiber-reinforced plastics for automotive serial production A. Liebsch, R. Kupfer, M. Gude, Institut für …” „… production [1, 2]. On the other hand, a still considerable amount of technical design 215 work is …” „… is ready for series production [3, 4]. 2. Functionalized FPC hollow profiles as innovative …”

P. Hörmann, K. Bornemann, F. Flueggen, H. Herten, V. Hohm, T. Ströhlein Lightweight design at Volkswagen S. 203-214

„… cost-effective semi-finished product concepts it meets the requirements of automotive mass production. The title …” „… requirements of automotive high-volume production. 212 In addition to thermoset pultrusion as a …” „… Lightweight design at Volkswagen Via thermoset pultrusion to the production of fiber-reinforced …”

R. Korn, T. Reußmann 3-D direct deposition of reinforcement fibers in the fiber blowing process – State of the art in natural fiber processing S. 145-156

„… materials and are used primarily in the automotive industry in the manufacture of interior trim parts …” „… : 1. Making the semi-finished product (production of fiber mats) 2. Making the component (compression …” „… Load-appropriate dimensioning is only conditionally possible Low flexibility in mat production. International …”

Titelei/Inhaltsverzeichnis

„… ic s in A u to m o ti ve E n g in e e ri n g 2 0 1 7 Plastics in Automotive Engineering K …” „… Plastics in Automotive Engineering © VDI Verlag GmbH · Düsseldorf 2017 Alle Rechte, auch das des …” „… support to the modern automotive industry today. In many cases multi-functional tools and automated …”

A. Hoffmann It doesn't get greener than this! – Sustainable, economical, safe: engineering recyclates for the automotive industry S. 157-160

„… automotive industry Dipl.-Ing. A. Hoffmann, Hoffmann + Voss GmbH, Viersen Abstract The drive to save …” „… fuels has paved the way for lightweight plastics in many automotive applications. If this green approach …” „… , processing on extruders of the latest type, and in-production laboratory tests guarantee a high-quality …”

W. Schijve, G. Francato, R. Yaldiz True confidence in thermoplastic composite simulations for any automotive component S. 299-312

„… True confidence in thermoplastic composite simulations for any automotive component W. Schijve …” „… reduction is one of the key drivers for new developments in the automotive industry. Amongst others, one …” „… designed that can be produced in a representative production process and can validate all of the many …”

J. Stimpfl, J. Asbeck Innovative lightweight design for light-duty commercial vehicles: the GRP leaf spring S. 319-320

„… development and manufacture of automotive components, such as axle springs, stabilizers, spring band clamps …” „… the final product as well as to the internal development of production processes. On the basis of …” „… carbon-fiber-reinforced plastic (CFRP) automotive components, in combination with many years of experience working with …”

G. Prautzsch, T. Stier, T. Coeln Electrochemical corrosion and its prevention with polyamides S. 241-244

„… as a member of the KD Feddersen Group (Hamburg) has been involved in the production of engineering …” „… . Glass-fiber-reinforced polyamides 6, PA66, 6.10, 6.12 play an indispensable rôle in the international automotive industry …” „… engine test benches in the automotive industry where 3000 hours of continuous running with different …”

A. Povinelli, M. Matthews, J. J. Laux, J. Goetzelmann Active aerodynamic advancements in vehicle underbodies S. 101-108

„… of its patents in production. In the near future, Magna will supply the automotive industry …” „… and currently have over 14 AGS in production, including one visible, class-A type. Magna works with …” „… opportunity to reduce drag. This ex- Source: Automotive Engineering Magazine, SAE, September 2016 Source: The …”

N. Amouroux, M. El Fouzari New vinyl ink and robotized digital printing process for the fine decoration of an instrument panel made by PVC slush molding S. 35-44

„… black remains too often the main, or even the only choice. As the automotive industry shifts from mass …” „… production to mass customization, production tools should gain in flexibility and responsiveness. In order …” „… , facelifts and even personalization. 3 1 Introduction The transition from mass production to mass …”

R. Schlimper, M. Zscheyge, P. Michel FRP in the Materials Data Space, digitization of material competence as a supplement to Industry 4.0 S. 227-228

„… . Networking makes possible shorter development times, production processes with learning capability and new …” „… business models, as well as yielding enormous potential for material efficiency, production efficiency and …” „… Industry 4.0 - the close meshing of production with modern information and communication technology – the …”

J. Guenther, D. Malecha, J. Reinicke New surfaces and difficulties in applying existing test methods S. 45-56

„… qualification and testing of new surfaces in the form of test methods for automotive OEMs, taking the example …” „… example of this would be the painting of plastic parts in the automotive sector. In many cases, following …” „… traditional production of the molded component in the first cavity of the mold. 46 While the plastic molding …”

M. Franzen, G. Oberhofer, R. Schwarzer Improved crash simulation of endless-fiber-reinforced thermoplastics – organic sheets S. 109-120

„… , MATFEM Partnerschaft Dr. Gese & Oberhofer, Munich; Dipl.-Ing. R. Schwarzer, Kirchhoff Automotive …” „… weight reduction in the automotive area. However these materials feature a very complex mechanical …” „… Kirchhoff Automotive Deutschland GmbH have developed a material model for crash simulations in order to be …”

J. Reddemann, H. Seifert Energy-efficient production of thermoplastic CFRP parts by one-step direct processing S. 135-144

„… Energy-efficient production of thermoplastic CFRP parts by one-step direct processing Dr.-Ing …” „… plastics have so far in the automotive industry been used mainly in areas of application involving small …” „… production quantities. Reasons for this include the very long cycle times of thermoset matrix systems as …”

M. Steinbach, J. Maier Methodological further development of weight reduction in vehicle interior trim parts – Current and future opportunities from an automaker's perspective S. 21-34

„… automotive sector, reduction in vehicle weight plays a central rôle. A high vehicle weight has a negative …” „… production method must be selected very carefully and the best possible balance achieved between weight …” „… by the selection of the raw material but also by which production method is selected and, associated …”

R. Kurz, S. Hobelsberger, H. Auer Sewn-covering lamination for the instrument panel: from the discontinuous to the continuous process S. 13-20

„… possible the continuous production of instrument panels in a sewn-covering lamination process. This …” „… best look and feel for the automotive interior. A process which originally took more than ten minutes …” „… for high-volume production. 1. Requirements While the need for product differentiation was still …”

J. Gómez-Monterde, J. Hain, M. Ll. Maspoch Characterization of microcellular plastics for weight reduction in automotive interior parts S. 165-178

„… Characterization of microcellular plastics for weight reduction in automotive interior parts …” „… order to reduce weight, cost and carbon footprint in automotive parts. Glass-fiber-reinforced …” „… automotive industry to take different strategies to reduce greenhouse gas emissions and air pollutants. For …”

P. Gamonal-Repiso, J.M. del-Mazo, M. Sánchez-Soto Surface quality: improving the quality perception of molded parts S. 191-202

„… surface. 1. Introduction Quality appearance is of great importance in the production of automotive …” „… automotive interior applications produced by BASELL S.L (Tarragona, Spain) and denoted HC TKC 2007 N. The …” „… , from the point of view of automotive applications, are shown in Table 4. Sa Sq Sz A B C A …”

R. Apfelbeck, S. Müller Application of organo-sheets in underbody components: cost- and weight-optimized off-road package S. 245-256

„… example. To find a material fit for trials and ready for series production, a material was required which …” „… –protective non-woven – good sliding properties 249 5. Production of organo-sheet LWRT underbodies as …” „… kind of production. The background to this is the different shrinkage properties of an LWRT and an …”

J. Götzelmann Bumper in thin-wall technology: an update regarding materials, processes, and technology innovations S. 75-90

„… compromises. Accordingly, the applicability of new developments in ultrasonic welding to series production was …” „… specifically investigated and further development work carried out until series production readiness …” „… recent development of a Japanese automaker to enable series production of a bumper system with a wall …”

H. Häberle High-performance polypropylene: does PA 6 still have a future? S. 231-240

„… costs to be evened out in the event of the component entering current series production …” „… resource consumption for own production and a lower resource utilization for transportation from A to B …” „… and coldness test, a static climate test and the automotive industry's well-known alternating climate …”

D. Häffelin Innovative processing of thermoplastic composites for the Porsche Panamera brake pedal – Continuous-fiber technology for safety components in the vehicle S. 121-134

„… fully automated manufacturing process for continuous-fiber materials for the production of …” „… economically in large-scale production. Taking a safety component as an example, BOGE Rubber & Plastics …” „… describes a fully automatic process chain for the production of brake pedals. It begins with plastic …”

U. Eberl Future 2050: technological trends in an era of sustainability and smart machines S. 1-12

„… communicating with other vehicles. The major trends in the automotive industry are electric, autonomous and …” „… global developers’ association, tested in virtual space together with their production, the purchasing …” „… robots and autonomous vehicles and, last but not least, automation and digitization in production – in …”

doi.org/10.51202/9783182443483

VDI Wissensforum GmbH - Gießen von Fahrwerks- und Karosseriekomponenten 2020

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Gießen von Fahrwerks- und Karosseriekomponenten 2020

Series: VDI-Berichte

Volume 2367 2020

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J. Gärtner Fahrzeugleichtbau-Markttendenzen bei Hilfsrahmen, radführenden Bauteilen, Batterie und BIW Strukturen S. 17-40

„… AUTOMOTIVE LIGHT WEIGHTING MARKET TRENDS IN: BATTERY TRAY - BIW - CHASSIS/SUSPENSION PRODUCTION PROCESS FLOW …” „… Gärtner, AluMag® Automotive GmbH & AluMag® Automotive LLC, Menden 23/01/2020 1 AluMag® is “The Market …” „… / Customer Localization or Competitor Analysis, … Automotive & Industrial Application Research, Material …”

S. Flügel, M. Oettel, A. Kleine, S. Polenz Hybride Fertigungsprozessketten Gießen-Additiv – Wie Aluminiumdruckguss gewinnbringend mit der additiven Fertigung kombiniert werden kann S. 61-70

„… production process chains Casting-Additive in order to counter the trends in the automotive industry. This …” „… production will be implemented. This offers completely new possibilities for automotive engineering. In …” „… with low production volumes. Rethinking in automotive development can thus enable an expanded …”

doi.org/10.51202/9783181023679

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