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VDI Wissensforum GmbH - ELIV-MarketPlace 2018

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VDI Wissensforum GmbH (ed.)

ELIV-MarketPlace 2018

Series: VDI-Berichte

Volume 2338 2018

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G. Kormann, P. Schade NIR based Quality Monitoring in Ag Production Processes S. 233-240

„… Agenda 1. Agricultural production process 2. Nutrient Cycle and need for quality monitoring 3 …” „… Production Processes Dr. Georg Kormann, Dr. Peter Schade, Solutions Group, John Deere GmbH & Co KG …” „… based Quality Monitoring in Ag Production Processes | 16.10.20187 HarvestLab™ Overview Sensor: Diode …”

C. Mitrohin Artificial Intelligence: Today´s and tomorrow´s opportunities, how do we adjust to it? S. 3-4

„… use of AI in extending our product portfolio or improve our processes is guided by the three main …” „… products and processes. Starting with extensions of existing products, such as the interior camera where …” „… , learning maps and predictive approaches. The usage of data mining and AI for process optimization purposes …”

Titelei/Inhaltsverzeichnis

„… Quality Monitoring in Ag Production Processes …” „… . . . . . . . . . . . . . . . . . . . . . . . . 233 G. Kormann, P. Schade, Solutions Group, John Deere GmbH & Co KG, Kaiserslautern Automatic process …” „… GmbH & Co. KG, Mannheim Development process of a display and operating concept for a forklift truck …”

N. Beringer Extending the sensor range and the Environment Model by usage of HD maps S. 145-148

„… speech processing, quality assurance, process consulting at several car manufacturers, connected car to …” „… (Edmundton, Canada, Aug 2005), IEEE/JRS, pp. 7-13. Dr. Sebastian Ohl: From Research to Mass Production …” „… quality in-vehicle sensor processing in order to obtain a wide range of HD information needed for …”

P. Obergfell, M. Traub, F. Oszwald, E. Sax Agiles Automotive E/E-Systems Engineering S. 47-58

„… processes. However, the necessity to continuously redesign single functions or components with regard …” „… processes and development methodologies have to be adapted. At its core, the support of frequent software …” „… . Consequently, the intended continuous release process (especially for software) results into a continuous …”

doi.org/10.51202/9783181023389

VDI Wissensforum GmbH - International Conference on Gears 2019

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VDI Wissensforum GmbH (ed.)

International Conference on Gears 2019

Series: VDI-Berichte

Volume 2355 2019

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H. Baour, P. Falbriard Micro skiving – (r)evolution of a known production process S. 1619-1634

„… Micro skiving – (r)evolution of a known production process Hervé Baour, Pierre Falbriard, Louis …” „… mean of production. Finally, future improvements of the process to be made completes the report …” „… now, production of parts with module lower than 0.5000 wasn’t possible with that method. Evolution …”

T. Sturmlinger, A. Comak, A. Albers, S. Gerdhenrichs, R. H. Schmitt Methodical analysis and selection of auto identification systems in the gear box manufacturing S. 1509-1520

„… the production process of the gear set. Therefore, the different product features are extracted and …” „… , waste or with digital twins to have a better understanding and monitoring of production processes …” „… production system in the product development process. This is addressed by the method described in this …”

U. Kissling, U. Stolz, A. Turich Combining gear design with manufacturing process decisions S. 1533-1544

„… manufacturing process. If the production department requests a change to the gear geometry, the design process …” „… production departments is to integrate certain manufacturing experience into the design process. Frequently …” „… , process expertise and modern carbide tools has made Hard Power Skiving a competitive production method …”

T. Kleiber DIN Q6 meets DIN Q10 – Need for modern internal gear production S. 415-424

„… gears requires a highly sophisticated production process with a well working quality monitoring and …” „… gear machining and production processes due to costs and efficiency. VDI-Berichte Nr. 2355, 2019424 …” „… DIN Q6 meets DIN Q10 Need for modern internal gear production Dipl.-Ing.Thomas Kleiber …”

A. Spatzig, N. Fujimura, T. Monden, T. Kikuchi, K. Yoshikawa, A. Georgoussis Machining process solutions to support the reduction of distortion in ring gears after heat treatment S. 1635-1646

„… production.. Another process to consider in the ring gear production is heat treatment, as it provides the …” „… reduced early in the production process, however, it can make finishing gears more efficient by saving …” „… Gear Grinding process. This process has been used in mass production since 2009. Figure 12 shows the …”

V. Heuer, D. Bolton Lean heat treatment for distortion control S. 1749-1764

„… layer production process (3D-treatment ) at 965 °C and the new single layer process (2D-treatment) at …” „… grinding process-step. 4.2 Reaction Internal gears Reaction Internal gears Type A In an earlier …” „… the application of a customized case hardening. This case hardening process results in a wear …”

G.-T. Weber New possibilities for dry hard finishing of internal gears S. 1659-1664

„… have become economic production processes for gear machining. They have led to new possibilities in …” „… the series production. 4. Summary Scudding® and skiving have influenced the process chain for …” „… gear production in many applications. These processes are very flexible and productive for machining …”

J. Hoffmeister, J. Hermes Optimized tooth root strength by controlled shot peening S. 137-148

„… arrangement of Almen strip holders was defined to control the shot peening process under production …” „… instead of 3 nozzle 4 nozzles instead of 3 nozzle relevant production processes for tooth root …” „… parameters. Boundary conditions for this process optimization are the possibility to shot peen different …”

S. Detzel, Y. S. Krieger, M. F. Traeger, T. C. Lueth Design of gear surface models for 3D-printing of plastic gears S. 1401-1410

„… ) and laser cutting (LC) processes. Thus, the production of sharp edges and corners is limited by the …” „… longer limiting factors. The universal input data for additive manufacturing processes are surface …” „… manufacturing. The fact that no customized tools need to be manufactured for production (i.e. injection molds …”

V. I. Goldfarb, E. S. Trubachev, K. V. Bogdanov, T. A. Pushkareva Prospects of manufacturing spiroid gears with small gear ratios S. 1665-1674

„… from one gear ratio to another within the production process. As an example Table 1 shows two …” „… , Russia Abstract Production of spiroid gears as alternatives to bevel and hypoid ones, when the gear …” „… diversified series and mass production are considered. For the first case, improvements of traditional …”

P. Falbriard Index hobbing for asymmetrical gears S. 1181-1186

„… larger volume production, manufacturing time becomes critical. There are no standard solutions and …” „… ? Index cutting is a machining operation quite similar to hobbing but allowing the production of gears …” „… same arbor and thus produce several parts in one production cycle. Each colour is a different …”

P. Schneyer Large ring gear milling technology on universal machines – Philosophy of complete machining concept on a universal machine S. 1603-1618

„… machining time during the process and less set ups. - Higher productivity of the production (decreasing …” „… toothed ring gears in the first case, there is a highly automated and flexible production system for the …” „… space required for the machines in the production can be significantly reduced, compared to …”

E. Lothman, L. Kamjou, E. Claesson Gear performance beyond current standards – Implementing increased material fatigue performance in gears S. 915-924

„… using material cleanliness as a solution when other processes have already been added and optimized. It …” „… load levels can be achieved. This is common practice in everyday cars. In production of high-power …” „… enhance the system further, without altering or adding manufacturing processes. FZG of Technical …”

Titelei/Inhaltsverzeichnis

„… – (r)evolution of a known production process …” „… VDI-Berichte 2355 VDI-Society for Product and Process Design International Conference on Gears …” „… on Gear Production 2019 Garching/Munich, Germany September 18 – 20, 2019 Source: Getriebebau NORD …”

H.-W. Raedt, T. Wurm, A. Busse Lightweight forging initiative III: transmission lightweighting potential based on design and material concepts in a split-axle hybrid vehicle and a heavy-duty truck S. 1777-1786

„… means of material and production technology concepts and the involvement of all process chain partners …” „… applications that is suited to large-series production. By exploiting the potential offered by forging …” „… according to the criteria of lightweighting potential, production effort and the efforts for production and …”

J. Fechler, S. Oberle, M. Knopfle, V. Merz Improvement of the noise and vibration behavior of an electromechanical brake booster – An integral approach S. 1431-1442

„… production process of the parts The transfer path itself The eigenfrequencies of the system are …” „… out of plastic material. Therefore the production process of the intermediate wheel was changed from …” „… production of high volumes. Fig. 9: Manufacturing process | influence on vibration Fig. 10 …”

M. Zapf, J. Klose, F. Zanger, V. Schulze Analysis of process forces and surface topography when manufacturing case-hardened gears by double flanked hard skiving S. 1647-1658

„… for the production of internal and external gears. The process is known since the beginning of the …” „… Analysis of process forces and surface topography when manufacturing case-hardened gears by double …” „… . Volker Schulze, wbk Institute of Production Science, Karlsruhe Institute of Technology, Karlsruhe …”

M. Solf, C. Lopenhaus, T. Bergs Influence of elastic effects on the grinding force in plunging bevel gear grinding S. 1687-1696

„… finishing of gears has become a necessary process step for many applications. Hard finishing by grinding is …” „… an established manufacturing process for different types of gears, as good geometric and surface …” „… plays an important role in the knowledge-based process design. Previous investigations showed that the …”

P. Barreiro, J. Hoffmeister, J. Hermes, A. Bronner New improvement opportunities through applying topology optimization combined with 3D printing to the construction of gearbox housings S. 1823-1834

„… manufacturing [12, 13]. Selective laser melting is the most widespread process for the additive production of …” „… of gearbox housings is severely restricted by all the currently used machining processes. 3D metal …” „… the housing. Therefore, an iterative design process was needed in order to develop the final support …”

M. Schrank, C. Kiesewetter-Marko, C. Lopenhaus, A. Epple, T. Bergs, C. Brecher Approach for modeling elasticity in the gear honing process S. 1697-1706

„… particular to describe the effects of dynamic process-machine interaction. The analysis of the dynamic …” „… process-machine interaction is the objective of the DFG project KL 500/152-1 “Process-Machine Interaction in Gear …” „… Approach for modeling elasticity in the gear honing process Maximilian Schrank, Caroline …”

B. Gierl, D. Drummer spur gears S. 1367-1378

„… for Polymer Testing (LKT) with a process setting on the upper end of the processing window to …” „… running capability and cost efficient manufacturing via the injection molding process. However, there are …” „… crosslinking, can decrease friction and wear. The injection molding process also offers the possibility to …”

P. H. O. Teixeira, C. Lopenhaus, C. Brecher, T. Bergs Discretization of the contact conditions considering the grain engagement for generating gear grinding S. 1739-1748

„… finishing process mainly used to meet the high requirements for gears in terms of geometry and surface …” „… to the complex contact conditions induced by the process kinematics. The objective of this work is …” „… surface grinding process and last onto an analogy of the continuous generating gear grinding process …”

M. Trubswetter, M. Otto, K. Stahl Evaluation of gear flank surface structure produced by skiving S. 1799-1812

„… symmetric and periodic structures. It is a very productive manufacturing process that can be used for …” „… use of skiving in gear production and the requirement to characterize the resulting flanks. Standard …” „… traces of the tooling from the manufacturing process have an impact on gear noise. The present study …”

B. Karpuschewski, T. Lierse, S. Schulze Inline-deep rolling – a new approach to increase tooth root load capacity S. 1787-1798

„… specialized companies, have the option of integrating the tool directly into the production process and …” „… . Compared to shot peening, this finishing process offers the essential advantage of a greater depth effect …” „… miscellaneous manufacturing and assembly processes, which can, for example, produce improved material …”

K. Stahl Foreword S. 1-2

„… development, production and use of gears. The chances and challenges of digitalization on gears is the topic …” „… production, but also allow a deeper understanding of the properties of gears and transmissions during …” „… and manufacturing processes. Furthermore, methods and technologies to meet the rising demands …”

K. Smrczkova Wear resistant plastics – Bespoke plastic compounds for plastic gears S. 1345-1356

„… for the finalized product our on-site support assists at first sample production just like process …” „… samples production and process optimization. Finally, there are different filler & additive systems …” „… components for gear applications with high abrasion is among other things the efficient production in big …”

K. Matsuo, Y. Suzuki, I. Moriwaki Simulation of tooth flank profile in the gear honing process S. 1707-1724

„… Simulation of tooth flank profile in the gear honing process Dipl.-Ing. Kouji Matsuo, Hardware …” „… in a series of processes consisting of hobbing, heat treatment and gear honing. In order to reduce …” „… the cost of gear honing, which is the last process in this sequence, the number of dressing gear …”

B. Karpuschewski, D. Sackmann, M. Kochig, M. Beutner, F. Welzel Potentials and limits of gear hobbing with cooling lubricants S. 1591-1602

„… . Furthermore, the process is flexible regarding the number of teeth, the helical angle and the width of the …” „… might only take effect if all process characteristics are taken into account. The different lubricants …” „… the thermal process energy often leads to aerosol generation which exceeds permissive limits and …”

B. Brodmann, H. Bodschwinna Scattered light measurement on worm gears with high efficiency requirements S. 1567-1578

„… scattered light and can also be integrated directly into the current production process. Using the example …” „… therefore even production-related local surface changes can be detected. 1. Introduction The public …” „… possible by modern production techniques, the surface roughness becomes the central geometric element. A …”

H.-J. Dennig, S. Monn, A. Vodermayer Thermoplastic high performance composite gears S. 1279-1290

„… (Figure 3). This type of composite material is processed by a special impact extrusion process and has so …” „… their manufacturing method: icotec’s injection molding CFM (Composite flow moulding) process and milled …” „… gears (GP) made of composite plate materials. The wheels produced in the CFM process have very good …”

H.-J. Dennig, S. Winterberg Test stand for internally cooled metal gears S. 1263-1266

„… . Examples include functional integration and the production of complex geometries. With this process …” „… University of Applied Sciences, Winterthur Switzerland Newly emerging manufacturing processes, in …” „… can noticeably increase the efficiency of gears. Gears manufactured using the SLM process with typical …”

A.-K. Wiemann, M. Stein, K. Kniel Temperature influence on involute gear measurements S. 1557-1566

„… coordinate metrology for industrial production processes. VDI-Berichte Nr. 2355, 2019 1565 [1] ISO 1:2016 …” „… . Small manufacturing tolerances demand low measurement uncertainties in production metrology. A …” „… be regarded as a quality value for the complete measurement process. Small measurement uncertainties …”

C. Natali, A. Rezayat, D. Park, P. Jiranek, T. Tamarozzi Analysis of manufacturing variability on the transmission error of an internal gear pair using a multibody framework S. 1099-1110

„… , manufactured gears exiting in the production line do not fully satisfy the intended design due to the …” „… manufacturing and assembly errors, which is inevitable in any manufacturing process. Evaluating the effect of …” „… assembly errors VDI-Berichte Nr. 2355, 20191100 [14] [15] . The validation process involves the simulation …”

A. Weis, T. Deliktas, M. Liewald, N. Missal Cold forging of gear components by a modified Samanta process S. 1765-1776

„… Cold forging of gear components by a modified Samanta process André Weiß, Tashin Deliktas …” „… loads, which requires the use of expensive and high-strength tool steels. High process forces result …” „… components. Thus, the development of alternative processes in order to reduce acting process forces in cold …”

M. Uhlig, C. Pastor Simulation tool-chain for plastic gear design S. 1453-1460

„… requirements. Fatigue assessment based on process simulation, structural FE calculation and local stress …” „… time- and cost-intensive testing of samples. With reference to material selection process, the FE …” „… the needs of a comprehensive material variant study during design process. VDI-Berichte Nr. 2355 …”

R. Weidig, H. J. Weimar Powertrain NVH improvement with high-performance polymer gears S. 1421-1430

„… . High-performance polymers, injection moulded in a single step process to a net shape gear have gained growing …” „… single-step thermoplastic injection moulding process offers more design freedom enabling more efficient gear …” „… conditions. Therefore PEEK gears have been applied to the crankshaft balancing system of a series production …”

J. Klose, F. Zanger, V. Schulze Gear skiving of external gears with internally geared tools S. 1579-1590

„… , Prof. Dr.-Ing. habil. Volker Schulze, wbk Institute of Production Science, Karlsruhe Institute of …” „… Technology, Karlsruhe Abstract Gear skiving is a continuously generating machining process used to …” „… the workpiece. The skiving process of internal gears is inversed to convey the enveloping tool motion …”

A. L. Kapelevich, Y. V. Shekhtman Optimization of asymmetric tooth root generated with protuberance hob S. 403-414

„… applications that require high gear tooth flank accuracy and high load capacity as well as low gear production …” „… process. The rest of the finite element nodes are moved along straight lines perpendicular to the fillet …” „… results of the previous iterations in order to reduce stress values. The optimization process stops when …”

F. Rudolph, S. Schumann, B. Schlecht Consideration of solid particles in a gear lapping simulation S. 1675-1686

„… gear lapping has to make accurate predictions for typical lapping processes used in serial production …” „… make the implemented method attractive for the integration into a production driven gear design process …” „… lapping process, quite similar to the methods used by Jiang and Park [2, 3]. For each sufficiently short …”

B. Karpuschewski Detection of surface damages by non-destructive micromagnetic methods S. 1027-1038

„… grinding damages, such as grinding burn. This method is increasingly used in industrial production for …” „… grinding process can lead to thermo-mechanical damages of the subsurface area, called grinding burn …” „… , a process for rough grinding was defined to achieve four different grades of thermo-mechanical …”

A. Kubo, M. Nagae, K. Kawasaki Japanese standardization for gear steel qualification via evaluation of HV-scattering S. 893-902

„… gears 2. HV scattering examples 2.1 Steel of quasi-even hardness In a blank piece production for …” „… at the deforming procedure of blank piece production. To give ductility to the material, quenching …” „… and annealing process was given. The cracking problem was then over. Fig.1 right shows the HV …”

A. Pogačnik, U. Kissling Layout of profile modifications for symmetric and asymmetric plastic gears S. 1461-1472

„… . For gears produced in injection moulds, the production cost of an asymmetric gears is the same as for …” „… of different areas. The reason is that plastic gears are very suitable for mass production, but also …” „… complex manufacturing processes. With the guideline VDI 2736 [3], the strength (both root and flank) of …”

A. Schiller, T. Beckmann, M. Fratz, T. Seyler, A. Bertz Optical gear measurement: holographic system for 100 % inspection S. 1545-1550

„… successful integration of the digital holographic HoloTop sensor in a production line for precision turned …” „… parts has demonstrated the suitability of this technique for the 100% quality control at a production …” „… measurement process, simplify the measurement setup and will push the field even further. Measurements on …”

M. Lutz, J. Hermes Use of multiple-body simulation during the development process of gear units S. 1077-1086

„… Use of multiple-body simulation during the development process of gear units Markus Lutz …” „… process. Alongside the integration of flexible bodies, these innovations include many further developments …” „… be made available early in the gear unit development process so that various issues can then be …”

C. Gosselin, E. Fritz, L. Seiler Design and CnC manufacturing of face milled beveloid gears S. 379-390

„… of productivity and quality, the hobbing process is preferred since continuous indexing ensures very …” „… approach is that it allows practical production of cylindrical / Beveloid gears on 5Axis CnC machines …” „… generation process. Table 1 below gives the principal characteristics. Figure 10 below shows 5 sections of …”

A. D. Rauch, C. Wirth An easy-to-use and fast computational model for the prediction of the influence of manufacturing errors on gear transmission error S. 645-656

„… at the end of the production line in order to assess the severity of deviations from the desired …” „… hard to achieve ISO quality grades below 5 in series production. At achievable quality grades the …” „… whenever quick statements on the severity of specific quality issues need to be made at the production …”

T. Kahnenbley, G. Gravel Gear standards for reliable measurement of noise-causing gears – Quick verification of the measurement precision S. 1813-1822

„… caused by various influences and deviations in the manufacturing process [2], [3], [4]. These fine …” „… were done at the manufacturer, at the HAW Hamburg and in the production environment of ZF and Magna …” „… . An important contribution to the comparability of measurements has been made with the production of …”

J. Han, Y. Zhu, X. Tian, L. Xia A method of tooth longitudinal modification for internal gearing power honing S. 1725-1738

„… , Hefei, Anhui, China Abstract As a high-efficiency and high-precision gear finishing process, the …” „… As an efficient and high-precision gear finishing process, the internal gear honing is widely used …” „… of gear transmission and reduce the impact of noise in meshing process, gear modification is needed …”

D. Fuchs, T. Tobie, K. Stahl, S. Schurer Investigations into non-metallic inclusion crack area characteristics relevant for tooth root fracture damages of case carburised and shot-peened high strength gears of different sizes made of high-qu... S. 287-300

„… higher degree of cleanliness due to improved production routes, to cope with the demands of the market …” „… applying an adequate shot-peening process to the tooth root, beneficial compressive residual stresses are …” „… chemical composition, degree of cleanliness, production route and the raw bar material Fig. 1: Schematic …”

I. Bae, U. Kissling Comparison of strength ratings of plastic gears by VDI 2736 and JIS B 1759 – In vision of building a new international standard S. 1267-1278

„… difficult for engineers to exchange knowledge on design and production which are often done on a global …” „… in terms of weight, noise, vibration, lubrication, and in design and production when it is injection …” „… and the production of plastic gear drives are to be made on a global level. For instance, an …”

J.-A. Meis, F. Teklote, M. Borowski Simulation of the tooth root strength under consideration of material quality, finishing process and size effects S. 161-172

„… Simulation of the tooth root strength under consideration of material quality, finishing process …” „… assessment based on material and production data using a probabilistic approach. This model can be regarded …” „… surface of blasting processes. The parameters of the polynomial functions describing the effect of …”

J. Thomas, C. Gosselin, P. Eng Design and rating by means of loaded TCA of straight bevel differential gears S. 493-504

„… other cutting methods are out-dated and no longer have any relevance in mass production. Forging is the …” „… preferred method for high volume production in the automotive industry, but the underlying tooth form may …” „… cutting processes. Fig. 1a. shows a Coniflex gear pair with typical blank modifications used in …”

F. Lubos, Z. Roth Bionic tooth root: fatigue testing and potential on gear units S. 47-56

„… be ignored if this process is chosen. The localization of these points has been described as …” „… the series process in order to ensure comparability of the serial toothing with the test specimens …” „… . The gears are pre-toothed using the hobbing process. The hob cutters used to produce the bionic …”

A. Carbonelli Transferring knowledge about gear systems to machines in order to improve diagnosis efficiency S. 1065-1076

„… its whole process oriented by the goal of the analysis: determine whether a given gear system is …” „… world. Evolution is a slow process when it deals with biological and physiological aspects. With the …” „… helicopter gearbox failure) or the financial cost (e.g. number of hours of shutdown of a production line …”

G. Vasileiou, N. Rogkas, V. Spitas, P. Zalimidis Optimisation of spur gear tooth fillet for maximum bending strength using Bezier curves S. 149-160

„… manufacturing besides the standard hob, rack or CNC processes [2], the design of stronger tooth profiles using …” „… use of productive generation methods (i.e. hobbing) for the production of the gears. The …” „… optimization process In order to minimize the developed stress in the tooth root, a description of the …”

D. Iba, I. Moriwaki, H. Noda, H. Inoue, M. Kim Visualization of phase differences between tooth helix deviations using graph theory S. 1191-1198

„… High-volume production of EV, HEV, PHV, and the like in the developed countries increases the demand for low …” „… flanks such as polishing and lapping has been preferred for finishing process of gears. However, the …”

M. Ruzek, F. Ville, P. Velex, Y. Marchesse Windage power loss reductions in high-speed gear pairs S. 91-100

„… peripheral speeds above 100 m/s as is the case in energy production, aeronautics and electric vehicles. So …” „… impact of WPL process. VDI-Berichte Nr. 2355, 2019 97 (a) (b) Fig. 4: Instantaneous …” „… high-speed gears. Dawson, P H. s.l. : Proc. I. Mech.E.Power and Process Eng, 1984, Vol. 198. 2. Anderson N …”

C. Boehme, D. Vill, P. Tenberge Extension of the application limits for crossed helical gearboxes by new geometries for smaller sliding paths or smaller contact pressures S. 1299-1310

„… rolling cylinders do not have to touch each other. In the mass production of many similar gears …” „… straight line on a rolling circle. The calculation process starts with the basic definition of 2 spur …” „… . 2355, 20191300 1.1 Basics of the calculation process First, the centre distance a and the axis …”

R. Slatter Condition monitoring of gearboxes using magnetoresistive sensors S. 229-244

„… identified and an eventual machine failure. In the ideal case, a condition monitoring process can already …” „… percent. Nevertheless, this effect was used million-fold in the production of read-heads for hard discs …” „… all mechanical and electro-magnetic processes contributing to the rotation. Any fault, failure or …”

J. Pellkofer, M. Hein, K. Stahl, T. Reimann, M. Hombauer New calculation method of the micropitting load carrying capacity of bevel and hypoid gears S. 517-528

„… Schönnenbeck`s [9] results. A possible reason for the results can be scattering in the production process of …” „… lead to a constantly rising power density. Thus, a major aspect during the design process of a bevel …”

H. Blettery, D. Talbot, A. Kahraman, H. Xu A methodology for measurement of loaded transmission error of hypoid gear pair with misalignments S. 619-634

„… position. These misalignments alter contact patterns along tooth surfaces, in the process changing tooth …” „… to: • position and hold in place a hypoid gear pair in a precisely controlled manner, in the process …” „… main components labeled. encoder to the pinion shaft. The pinion assembly (production pinion with …”

S. Vonderschmidt, A. Ott, A. Vonderschmidt High speed driven tool for machine tools using magnetic transmission technology S. 1145-1154

„… different applications in series production. For example magnetic transmissions are used in the food …” „… transmissions are a promising technology to increase the revolution speeds and make new processing steps …”

K. Lubke Virtual gauge for splined shaft-hub joints – Quality inspection and assembly of involute splines in the context of Industry 4.0 S. 1497-1508

„… th IMEKO ISMQC Symposium on Metrology for Quality Control in Production, TU Wien, Austria …” „… thickness/space width an automated data processing can inspect the spline. The result is accepted, when it …”

doi.org/10.51202/9783181023556

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VDI Wissensforum GmbH (ed.)

PIAE EUROPE

2020

Results in this title

S. Schmitz, D. Fischer Radiation cross-linking of plastics as a finishing process in series production S. 197-206

„… Radiation cross-linking of plastics as a finishing process in series production Sebastian …” „… change over production. 1. Process engineering of the electron accelerator Beta rays are accelerated …” „… series production requires that the associated processes run smoothly and, above all, quickly. Compared …”

T. Stier, N. Lammert, C. Heinz, N. Unger Additive manufacturing based on screw extrusion: machines, material and applications in the automotive industry S. 181-196

„… series-production-qualified injection-molding granules and an automated 6-axis robot system, the SEAM process is able to …” „… corresponds to the design guidelines of the SEAM process, fast production cycles can be achieved to further …” „… mass production using additive manufacturing." Additive manufacturing (AM) processes are characterized …”

M. Hoyer Process-integrated material compounding for the sustainable manufacture of high-strength components S. 15-28

„… consumption as well as increasing the economic efficiency of the production processes. The process presented …” „… and more on the economic efficiency of the production processes. These economic considerations …” „… compounds. This type of compounding is an established process and is often used for the production of …”

R. Chaaya, J. Puta, P. Hasl, J. Goetzelmann Composite space frame: structural reinforcement for automotive liftgates/tailgates S. 9-14

„… and epoxy, were tested with this part. 4. Production process The space-frame …” „… production process consists of three main steps. In the first step, the polyurethane foam core is produced …” „… , all the processes were optimized to obtain a competitive overall process for the mass production …”

J. Rosenberger Innovative large-scale production application of thermoformed parts for electric vehicles S. 115-122

„… . 6: Production process VDI-Berichte Nr. 2369, 2020 121 With the development of a complete …” „… economic efficiency. In addition, in order to achieve a process-optimized result, PARAT stands behind the …” „… Innovative large-scale production application of thermoformed parts for electric vehicles …”

F. Vetter Emissions and odor under control – Thermoplastic elastomers for the vehicle interior S. 149-164

„… well as the optimal process settings for the production of the TPS materials. With regard to the …” „… analysis of raw materials to the consistent, controlled production of compounds worldwide, to processing …” „… production locations, to processing at the customer and approval by the automobile manufacturer in question …”

325 Group Renault Plastic Material Vision for New Mobility Trends S. 311-332

„… RTM process, the basic process chain for preform production is similar to that of the prepreg process …” „… . Only the raw material to be used differs. The entire process chain for GFRP leaf spring production by …” „… the RTM process is shown in Fig. 8. For the preform production of the GFRP leaf spring, dry …”

S. Bürger, T. Voigt, A. Kaplangiray Haptic structures of interior decorative bezels in the new Ford Puma utilizing the three-dimensional overlay method (TOM) S. 281-294

„… . The basic element of the production system in the TOM process is formed by the two vacuum …” „… film in the TOM process or even processed in a painting operation. This results in savings for a …” „… the disadvantage that the high reject rates which occur in production have a negative effect on the …”

M. Kardos, O. Täger, E. Körner New class-A sheet molding compounds for automotive exterior components using a single-step surface hybridization S. 249-264

„… line on rolls 150 cm wide. The molded parts were painted in the series-production painting process and …” „… design freedom and antenna integration capability. Due to simple manufacturing and assembly processes …” „… its heterogeneous nature and to the compounding process, which leads to the formation of paint …”

Titelei/Inhaltsverzeichnis

„… requirements l Plastics as enablers for mobility concepts l Production processes and quality assurance l …” „… Concepts, Stuttgart Radiation cross-linking of plastics as a finishing process in series production …” „… , Magna Exteriors, Sailauf f CO2-efficiency/CO2-Effizienz Process-integrated material compounding for the …”

W. Franz Improving efficiency and quality in color matching in the car interior through digital color matching S. 365-370

„… 's production facilities and all suppliers of the relevant materials. This process is costly, time-consuming …” „… process for optimizing inter-instrument agreement, digital communication of master samples/specimens is …” „… now possible without restrictions – even with different instrument manufacturers. This process was …”

J. Horn, B. Schulze, R. Kolmorgen Highly integrative smart plastic shift fork S. 223-234

„… number of successive manufacturing processes that enormously increases production costs as well as the …” „… , directly in the so-called one-shot process and thus eliminating downstream assembly and processing steps …” „… Concept GmbH. With the integration of all relevant components in a final production step (one-shot …”

A. Schmitz The all-new MAN high-roof cab: epoxy-sandwich RTM – simulated using FEM and crashed under real conditions S. 61-76

„… sent for further processing. Fig. 9 depicts the manufacturing process at our suppliers Fritzmeier …” „… continue in series production (Fig. 1). VDI-Berichte Nr. 2369, 2020 61 Fig. 1: LX cab XLX cab XXL …” „… cab This high-roof system has been installed in series production at MAN since 1999. In March of …”

A. Tiwari, D. Brands, D. Pelletier, C. Pereira Thermoplastics in electric-vehicle battery applications – A lightweight and efficient EV battery concept S. 349-364

„… , process freedom and thermal management, cutting-edge thermoplastic materials and their compounds are …” „… injection-molding process compared to competing technologies. It is also easier to design the part following the …” „… production [6]. Thermal management of the battery pack The cooling system of the battery has two aluminum …”

J. De Boever, G. Spingler Crash simulation of the new TNGA intake manifold in glass-fiber-reinforced polyamide S. 43-60

„… are used to both describe static and dynamic behavior. In the automotive industry in mass-production …” „… by a water jet process in order to avoid the heating which would arise from machining. The objective …” „… during the design phases. In the plastic industry, one method consists of making an injection process …”

doi.org/10.51202/9783181023693

VDI Wissensforum GmbH - LAND.TECHNIK AgEng 2019

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LAND.TECHNIK AgEng 2019

Series: VDI-Berichte

Volume 2361 2019

Results in this title

G. Kormann, H. J. Nissen, S. Stahlmecke Open Integrated Data Platform for Agricultural Machinery – Connecting the Agricultural Production Process S. 113-118

„… into larger business operations the challenge of managing the production process is increasing …” „… todays landscape of software solutions being used within the Agricultural Production Process most of …” „… Open Integrated Data Platform for Agricultural Machinery Connecting the Agricultural Production …”

V. Tsukor, S. Hinck, A. Ruckelshausen, W. Nietfeld, T. Mosler, H. Tesch, F. Lorenz, E. Najdenko, A. Moeller, D. Mentrup Automated mobile field laboratory for on-the-go soilnutrient analysis with the ISFET multi-sensor module S. 377-382

„… processes (e.g. fertiliser quantity calculation) and the data processing speed to be further increased …” „… testing during the work on the field or a high sampling density. The developed process flow is fully …” „… ) is an important basis for site-specific crop production for demand-oriented fertilisation in plant …”

C. Weltzien, R. R. Shamshiri SunBot: Autonomous Nursing Assistant for Emission-Free Berry Production, General Concepts and Framework S. 463-470

„… SunBot: Autonomous Nursing Assistant for Emission-Free Berry Production, General Concepts and …” „… control, commonly used functionalities, message-passing between processes, and package management. The …” „… production, it is essential to execute frequent and regular care to improve the aeration between plants to …”

M. Rothmund, R. Marx Security Concept for ISOconnect – a Secure ISOBUS Telemetry Device S. 561-572

„… somewhere in the production process. We decided to use Secure Elements because they can generate all …” „… . 2361, 2019 561 for instance for tasks control functionality or process data documentation or direct …” „… Datalogger (AEF TC- BAS [1] or ISO11783-10 v.4 datalogger [2]) to collect process data from tractors and …”

Titelei/Inhaltsverzeichnis

„… Agricultural Production Process …” „… , Passau Machine Learning for Process Automation of Agricultural Machines in Field Applications …” „… Production of high quality wood chips for energetical exploitation by using a two-step-chipper and …”

M. J. Darr, M. M. Qasaimeh, C. J. Murphy, B. R. Covington, V. Fuchs, T. Schaefer, F. Pardina, B. Reddy, J. Petri, T. Fuege, J. Hinze High Definition Yield Maps for Precision Ag Decision Support S. 327-334

„… other production factors. This paper presents a methodology to improve yield mapping by fusing combine …” „… ]. Additionally, the calibration process and installed combine yield accuracy is improving through technologies …” „… process involved multiple steps including data alignment, data cleaning, and regression analysis. The …”

M. Sax, R. Latsch, T. Anken, V. Moser, P. Krummenacher Automated site-specific overseeding of grassland S. 165-228

„… Modeling and simulation of a system process are extensive techniques for investigating, evaluating and …” „… improving the process, design and functional parameters of that system [5]. For the test and optimization …” „… .: A Multilevel Simulation Framework for Highly Automated Harvest Processes enabled by Environmental …”

R. Himmelsbach, J. Pohlenz, K. Grad eCVT for Tractors – Continuously Variable Driving and Electric Power for Implement Drives S. 127-134

„… . It can be said that electrification offers potential for further improving work process performance …” „… motivation Since their start of volume production more than 20 years ago, continuously variable tractor …” „… electrical energy is expected as it will further optimize and automate work processes and increase traction …”

T. Herlitzius, H. Fichtl, A. Grosa, M. Henke, M. Hengst Feldschwarm – Modular and Scalable Tillage Systems with Shared Autonomy S. 409-420

„… mapping technologies or cloud computing-based process management and processing of big data have affected …” „… density of engines and higher strength materials. However, the processes of tillage and seeding have not …” „… limits. Sustainable production of healthy goods becomes a new requirement, which is a new trend and …”

J. Sonnen, J. Moller, A. Hammerschmidt agrirouter: First user experiences and next steps with the manufacturer-independent data exchange platform S. 69-76

„… administrative processes by digitisation has increased significantly in recent years, parallel to many other …” „… engineering are united by the goal of simplifying the above-mentioned processes through automation and …” „… the simplification of processes and higher productivity of the individual agricultural enterprise or …”

J. L‘Heureux Four-Tracked Solution for Large Row Crop Tractors S. 305-310

„… trends in modern production agriculture have required the movement to higher horsepower tractors while …” „… requirement is for the fixed frame agricultural tractor to work through all phases of the crop production …” „… process measured input accelerations and frequencies to produce objective “ride comfort” comparisons …”

J. Wiethoff, L. Heier, L. Maas Concept of a new cultivator generation, reduction of wear costs through a combination of vertical and horizontal tools S. 509-512

„… is alternative approaches for maintaining the current high level of agricultural production while …” „… features and benefits Implements with new tool combinations are able to complement the process chains in …” „… - Seedbed preparation for mulch tillage It allows a work process of repeated, extensive cutting at a …”

H. Schallermayer Next Machine Management – A new Ag-Software generation S. 77-82

„… Management, process chains of the participating manufacturers are completely mapped and user interactions …” „… system uses ISOBUS DDIs (data dictionary IDs) as process data information for automated data detection …” „… central hurdle in the digitization of their production. The market and machinery of the customers are …”

A. M. Moanţă, C. Bartolein, T. Riedel, S. Estel, C. Federle Generation of Digital Terrain Models from GNSS Data – Correction signal and working width-based evaluation S. 471-478

„… Integrated Plant Production (ISIP), Bad Kreuznach Abstract While spraying is vital for the protection …” „… reduce production costs. Special attention is required during the application of pesticides, whose …” „… 50m are derived. According to the product description, the positional accuracy of the process is …”

R. Schildroth Design and Development of an Autonomous Mower for Agricultural Use S. 153-158

„… are reaching levels of maturity and reliability such that they can be used in production products …” „… was determined, through a market study and functional safety process, that the mower needed to be …” „… software architecture ensures process reliability and consistent control loop timing. The operating …”

C. Rechberger, M. Trimmel, F.-F. Huber Hybrid-Disc-Plough – An energy saving plough concept for heavier soils S. 503-508

„… energy intensive process, therefore a significant impact on the carbon footprint in crop production has …” „… HDP. This may lead to less effort for the subsequent tillage processes or seedbed preparation. It was …” „… . This may promote a faster decomposition process, especially at clayey humid soil conditions …”

M. Ehrl, G. Happich Advanced On-board Electronics Architecture with Automotive Ethernet S. 107-112

„… quality. Ensure software flash-update compliant to tact-time needs of production facilities. Strategic …” „… have been run through in an iterative process. A quite early, but major decision was to have a central …” „… and cloud services for production and service purpose. Since the described in-vehicle network …”

V. Stocklin, M. Zimmer Development of future machine concepts for the needsbased fertilisation of individual plants – The RAUCH MultiRate dosing system for pneumatic spreaders AERO GT and AERO X S. 447-454

„… of city consumers from the production of their foodstuffs. As a result pesticides and mineral …” „… adaptivity, process costs, work productivity and potential for optimisation were used as the evaluation …” „… criteria. The criterion of “plant adaptivity” describes the ability of the process to react to the …”

P. Sivasothy, G. Bulun, J. Seewig, J. Imwalle Implementation of a Dynamic Product Development Method for Agricultural Engineering Based on Virtual Prototypes S. 273-280

„… production/assembly within the product development processes. This also occurs when an assembly is modified or …” „… approach with a high potential for accelerating the development process is the virtual prototype …” „… of a predictive maintenance approach for potato harvesters. Different sensor and signal processing …”

S. Braun, M. Trapp, C. Nass, M. Gerbershagen, S. Schweitzer, R. Falcao, M. Schweitzer, N. Wire Growing Smart Farming Services – How to get the best out of farming data S. 335-340

„… entities. Processing steps process and transform datasets, producing new datasets as a result. Data …” „… production in such a way that it delivers results with sufficient quality. Examples are: Which data is …” „… (PAM) project. PAM aims to simplify the agrochemical application process, by calculating buffer zones …”

G. L. Andersen, T. Kuennen CULTI CAM HD - Efficient Weed Control in Row Crops using Active Implement Steering and Stereo Camera S. 455-462

„… . Measurements and signals are transmitted to a control unit (5). The control unit processes the signals and …” „… . The camera contains on-board processing capabilities handled by multiple micro-processors and a FPGA …” „… the production line. The limitation of colour segmentation is reached when regions of plant- and …”

M. Hammer, M. Steffan Modular Multi-Purpose Battery Storage System for complex compartments – New module design approach for maximzing benefits of work machines S. 391-400

„… studies or first production vehicles at international trade fairs. An important success factor for a …” „… standardised processes. Thus, each module can be given an optimal electrical and thermal layout to optimize the …”

A. Biswas, E. Eising SoilReader: A new in-situ multi-depth, multi-constituent, on-the-go precision soil analyzer S. 355-376

„… , integrated, and self-contained design, with high efficiency and rugged production makes SoilReader highly …” „… . 2361, 2019356 revealing spatial variability of economically optimum quantities of production inputs …” „… the face of changing climate, economy and agricultural production practices. Precision agriculture …”

D. Smart, V. Brill High Speed ISOBUS, an AEF Project for next generation Ag networking S. 91-106

„… , this became an insufficient definition. There are now several speed variants of OPEN in production and …” „… (Hardware Requirements, Costs) Suitable for Automotive or Process Control To fulfil these requirements …” „… defined how to communicate CAN via Ethernet with precise timestamps. OPC UA is more process control …”

N. Schlingmann, V. Vandecaveye, C. Gossard, P. van der Vlugt, K. H. Rolf AEF – Partnership to develop open standard for cloud communication S. 63-68

„… the agricultural and food production is handling data. This includes the farmer, input providers like …” „… seed and chemical companies, customers of the farm products like food processors, wholesalers and …” „… also processors further up the value chain. Today, farmers need to get data from a lot of different …”

C. Campanella, K. Huber, G. Monacelli, L. Ungaretti, M. D’Orazio, G. Scotto di vetta, M. Peruzzini, F. Grandi Ergonomic and compact armrest of agricultural tractors – Innovative methods to design an ergonomic armrest S. 243-252

„… such as sweat production, increased heart rate and muscle activation. Breathing becomes faster and …” „… processing techniques applied to visual spectrum images of the eyes. Thus, pupil dilatation exhibits changes …”

doi.org/10.51202/9783181023617

VDI Wissensforum GmbH - PIAE Europe 2023

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PIAE Europe 2023

Series: VDI-Berichte

Volume 2418 2023

Results in this title

M. Däbritz, K. Scherer Halving the CO2 footprint through process integration in the production of coated plastic parts S. 239-256

„… Halving the CO2 footprint through process integration in the production of coated plastic parts …” „… confirm a reduction in resource consumption of up to 80% compared to conventional production processes …” „… % compared to the surface spraying technology (a common production process) previously used in-house for this …”

T. Neumeyer, R. Fachtan, B. Trinkwalter Production of functionally integrated soft-touch components based on new TPE materials in a single-stage injection-molding process S. 495-506

„… Production of functionally integrated soft-touch components based on new TPE materials in a …” „… single-stage injection-molding process Thomas Neumeyer, Robin Fachtan, Neue Materialien Bayreuth GmbH …” „… control panels. So far, however, neither the materials nor the process technology are available to enable …”

F. Meißen, H. Gleich The next level of polymer parts in CAE – From the process to the process chain, from the individual part to the assembly S. 355-362

„… components, as well as the enormous cost and time pressures on production, make a simulative process design …” „… of real material, which reflects the behavior not only of the material during the production process …” „… simulation Another challenge for realistic simulations is that the real production process is usually a …”

F. Wazula, H. Tattko, A. Sumfleth Star panel of the Mercedes Benz EQS – New design meets new challenges S. 33-46

„… process have been developed and validated up to readiness for large-scale production. With the combination …” „… specifications could be laid down for the production process: ‐ 2-component plastic carrier part …” „… technology VDI-Berichte Nr. 2418, 2023 37It turned out that the selected production process also posed a …”

S. Lang, C. Niermann Sustainably high-quality! Are recyclates the only way to reduce CO2? S. 159-182

„… requirements and by emissions in the different polymerization processes or in the production of the precursors …” „… process and the energy mix used at the production location often have an even greater influence on values …” „… which fossil raw materials have been replaced by biomass in the production process. The product …”

F. Groh, R. Apfelbeck, W. v. Gilst, A. Karl Innovative shear panel in plastic for vehicles with shortened battery modules S. 519-532

„… component in a load-appropriate manner during the production process and, due to their high specific …” „… illustrates in schematic form the entire sequence of prototype production. Fig. 7: Process diagram of …” „… quality, these long-fiber-reinforced production processes are taking up a steadily increasing market share …”

C. Bouvatier, S. Oener Lower stiffener of the Porsche 992 GT3 in PAIM technology S. 1-16

„… VDI-Berichte Nr. 2418, 202345. PAIM process A special injection-molding process for the production of hollow …” „…  Optimization of the production cycle Waste reduction and process optimization As soon as the projectile …” „… repeatable production process. VDI-Berichte Nr. 2418, 2023 13 Fig. 20: Measuring series – weight of lower …”

J. Haspel, C. Höfs Engineering plastics as enablers for HV battery systems of the next generation S. 103-112

„… Envalior for the D-LFT extrusion process, is characterized by low-emission processing. In addition, the …” „… cost-efficient manufacturing processes, functionally integrative lightweight design and resource efficiency. This …” „… alternatives – on the design, process and material levels. This is where engineering plastics and composites …”

A. Munch Elmér, H. Palokangas Materialsmart – Materialchoice – The key to de-carbonizing your products S. 229-238

„… chosen scope. The process perspective shows the impact of each step in the production process and renders …” „… , inbound packaging, production and internal processes such as logistics and outbound packaging. The major …” „… different production sites since the processes are chemical and driven primarily by fossil fuels, see Fig 4 …”

E. Spini, R. Galeazzi Reinforced polyamides with low environmental impact: post-consumer materials S. 627-644

„… production processes. Some of the most important characteristics that distinguish the Group are its …” „… attention to customer requirements, its efficiency and the quality of its production processes, products …” „… production process used is different depending on whether the raw material comes from airbags or wheel covers …”

T. Köppl, Florian Dresel Reducing the carbon footprint of materials and processes for soft-touch applications S. 149-158

„… allows for minimizing the waste and production steps as well as a reduction of the process carbon …” „… applications by reviewing and optimising the standard production processes for parts. Currently, interior …” „… surfaces often require a multitude of production steps and energy-intensive processes. Interior surfaces …”

G. Gardère, A. Kezmane Composite Material for Automotive Mass Production Applications S. 343-354

„… teams started seriously investigating composite materials that were easy to process for mass production …” „… processed in standard injection machines, in “one shot, net shape”. In a single process phase, with prior …” „… Composite Material for Automotive Mass Production Applications Guillaume Gardère, Ph.D. Ali …”

D. Braun, E. Kougioumtzi, O. Geiger, M. Prinz From Scrap Tires to Door Handles S. 427-436

„… transfer on delivery as well as the material flows and the production processes within the company. After …” „… engineering plastics in particular will not be limited to mechanical processing processes. Added to this is …” „… circular feedstock. Key of the project was the drop-in capability into running series production without …”

H. Häberle Use of plastic in the new MAN truck – sustainable solutions, also through the use of recyclates S. 83-92

„… process steps, which is also reflected in the shortening of the component production time from about 5 …” „… process step, and with PP also used one more plastic whose production releases less CO2 than does the …” „… materials and definition of the process steps to produce the corresponding components. The next logical step …”

B. Pesche, R. Vollet-Binet Renault MEGANE e-Tech plastic tailgate – Lightweight and sustainability as DNA S. 73-82

„… construction measures will positively contribute. RENAULT is continuously improving the mass production of …” „… reinforcement is the production of components dyed in car interior paint. With pultrusion technology, complete …” „… granulate and does not need to be added later. This enables the production of visible parts with …”

Titelei/Inhaltsverzeichnis

„… as enablers for mobility concepts l Production processes and quality assurance l Simulation and proc …” „… mmHalving the CO2 footprint through process integration in the production of coated plastic parts 239 …” „… recyclates and recycling• CO2-neutral plastics• Production technology• Innovative interior and exterior …”

M. Schlummer, D. Arends Recycling of Plastics from Automotive Shredder Residues S. 275-288

„… Engineering and Packaging, Freising, Germany Abstract In the production process and at the end of a vehicle …” „… process up-scale and production of samples of up to 1 ton. Fig. 4: CreaSolv® - large scale pilot …” „… further process implementation and upscale. Fig. 6: CreaSolv® Processing of waste fibre reinforced PA …”

S. Weidmann, T. Hoffmann, M. Duhovic, J. Weber, P. Mitschang Cutting-edge joining processes for TP-FRPC and multi-material structures made of TP-FRPC and metals S. 673-688

„… manufacturing, a thermoforming process with simultaneous joining was developed. Efficient production of TP-FRPC …” „… component production. The process flow of tape-preform manufacturing followed by a one shot thermoforming …” „… production. The research work in order to develop these processes was carried out within the framework of …”

T. Lindemann Lightweight Thermoplastic Swing Doors for EVs S. 129-134

„… the manufacturing process and increasing both material costs and production time. Additionally, the …” „… advanced high strength materials and manufacturing processes Replacement for Steel Swing Door Variant As …” „… materials and manufacturing processes, we continue to develop body structure solutions that meet or exceed …”

C. Salles Addressing the sustainability challenges of Automotive: Everminds – a Holistic approach from a PO industry leading producer S. 289-300

„… solutions VDI-Berichte Nr. 2418, 2023292and residue streams: from vegetable oil production as well as oil …” „… production from renewable against fossil feedstock. Functional unit for this study is 1 kg of product "at …” „… gate" of the specific Borealis production plant for polypropylene (PP) or polyethylene (PE) pellets …”

A. Bunjes Systematic investigations into the molecular and material properties of impact-modified PP recyclates for automotive applications S. 601-612

„… stream during the production process. Not included is the reuse of materials from post-processing …” „… possible molecular changes in the plastic during the recycling process, which can ultimately also affect …” „… new granular compound [1]. This granular compound can be used for the production of new plastic …”

M. Doedt Qualification of recyclates – News from standardization and testing S. 457-466

„… established. This then enables a very specific optimization of the production process in order to reduce …” „… emission-optimized production process are very important, especially for these materials. Such an optimization offers …” „… possibilities of measuring emissions directly within the injection-molding process, thus enabling …”

Polycarbonatbasierte Karosseriebauteile mit Funktionsintegration Polycarbonate-based body components with functional integration S. 553-584

„… the further process steps. Even for small or medium-sized production series, film insert molding can …” „… challenges arise in the injection-molding process for the production of large-area and highly decorated …” „… organic or inorganic protective lacquers. Makrofol® DE can be processed excellently in the various process …”

M. Fischer Smart front and rear panels by purposefully combined plastic processing S. 479-494

„… classes and families 8. processing based on a ‘one processing cellapproach, combining all process steps …” „… and PUR over-molding, having the same principal requirements an all process-steps.) Cell concept for …” „… technologies into one molding cell. Modularity in process design and manufacturing cell layout is supporting …”

Entwicklung Leichtbau-Unterfahrschutz für BEVs in FVK-Bauweise Development of a lightweight underride guard for BEVs in FRP S. 61-72

„… lightweighting achieved and also the novel process control for the single-stage production of the component will …” „… construction for large-scale production as an alternative to metal designs Dr.-Ing. Julius Rausch, AUDI AG …” „… thermoplastic) flow-molding compound. Further details of the structure and the process are given in Section 2 …”

R. Hofer, M. Jacobi 26% weight savings in an automotive headlight housing due t o MuCell® foaming technology S. 383-388

„… of the current Renault Captur, which is already in series production, and with the goal of saving 25 …” „… thickness analysis of the original series-production geometry in compact injection molding The design …” „… , Tier1, technology providers and technology specialists for the foaming process, it has been possible to …”

S. Sampson, L. Fredriksson, M. Bromberger Design for Sustainability Targeting the Strategic Application of Topology Optimization – Lightweighting of structural parts and subsystems S. 437-450

„… ● Manufacturing process simulation: (i.e., for injection molding) To optimize production steps and achieve desired …” „… a set of new process-based engineering workflows. The workflows accelerate model build therefore …” „… environment: design space, package management & connectivity Fig. 5: Process-oriented workflows dedicated to …”

W. Schijve, R. Bhairi, F. Becker, K. Fischer, M. Emonts Multi-material options for future fire and impact resistant battery casings S. 395-412

„… designs were made, making use of various layouts, production methods and composite materials. All designs …” „… manufacturing routes, typically focussing on mass production, like press forming, injection moulding, but also …” „… components could be considered individual in the optimisation process such as the lid, which could be applied …”

C. Scarazzo Building a closed-loop: Molecular recycling of automotive plastic waste S. 585-600

„… intention to invest up to $1 billion in integrated molecular recycling and polyester production in France …” „… — The impact of lower CO2 and other emissions compared to virgin production technologies meets or …” „… processes, glycolysis and methanolysis. CRT and glycolysis PRT are already operational. Methanolysis PRT …”

E. Metzsch-Zilligen Waste4Future – Innovative recycling approach for the automotive industry? S. 451-456

„… the re-moulding and re-processing of plastic waste.6 In order to ensure a continuous process and the …” „… strategy aims at shifting the recycling processes from process-based to material- based. By basing the …” „… A sustainable society, the renunciation of fossil raw materials, climate-neutral processes - the …”

W. Hübsch, H. Dannbauer, C. Gaier, S. Fischmeister Development process of short-fiber-reinforced plastic components with regard to structural durability S. 301-320

„… Development process of short-fiber-reinforced plastic components with regard to structural …” „… suitability formass production. On the other hand, this type of material reacts sensitively to environmental …” „… influences suchas temperature and the surrounding medium or to production influences such as local …”

K. C. Keller What society and values could look like tomorrow – And what that could mean for the automotive future S. 689-0

„… enablers for mobility concepts l Production processes and quality assurance l Simulation and process …” „… used to be. Just-in-time production for sure has received a considerable blowfrom the current …” „… scenarios from Science Fiction they need to satisfy certain criteria: a transparent process for their …”

N. Schlutig Pushing the boundaries of eco-solutions based on recycled polypropylene compounds for contributing to sustainable cars of the future S. 213-228

„… advantages, weight reduction and manufacturing processes. Integration of post-industrial materials into our …” „… responsible consumption and production [4]. VDI-Berichte Nr. 2418, 2023214The European Union has translated …” „… additivation and our own advanced process know-how. For supporting carbon neutrality, we should also …”

M. Lindemann Hybridisierung im Leichtbau – aber recycelbar! S. 413-426

„… value chain is being looked at anew. There is a strong focus on the production and extraction of the raw …” „… optimize or substitute materials and energy-intensive processes that are not suitable for recycling. But …” „… where is the journey heading? Manufacturing processes and methods such as particle composite molding …”

J. Haspel, C. Höfs Technische Kunststoffe als Wegbereiter für HV-Batteriesysteme der nächsten Generation S. 113-122

„… inventory data for aluminium production and transformation processes in Europe, European Aluminum …”

S. Lang, C. Niermann Nachhaltig hochwertig! Sind Rezyklate der einzige Weg zur CO2-Reduzierung? S. 183-212

„… impact analysis of primary aluminium production at country level, Procedia CIRP, Leuven, 2016, 211 [8 …” „… ] Ehrenberger, Simone (2020), Carbon Footprint of Magnesium Production and its Use in Transport Applications …” „… ] Hess, F., Mihalic, M., Paichl, B. J., Wagner, M., (2017) Injection moulding unit process for the LCA …”

N. Dingenouts, M. Wilhelm Combined methods for polymer characterization in rheology and SEC S. 645-658

„… crystallization, which plays an important role in the technical production of semicrystalline thermoplastics on …” „… . Another important application of the method in polymer production is the analysis of filled rubber systems …” „… the shear-rate–dependent crystallization of fats [6], for example, in chocolate production. In …”

doi.org/10.51202/9783181024188

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