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VDI Wissensforum GmbH - Plastics in Automotive Engineering 2016

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VDI Wissensforum GmbH (ed.)

Plastics in Automotive Engineering 2016

Series: VDI-Berichte

Volume 4343 2016

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U. A. Karsch Plastic fuel tank systems, energy carriers for future vehicle concepts S. 297-314

„… characteristics of the plastic tank ([1], [2]). The two plastics, HDPE and EVOH, cannot be welded together …” „… 'plastic-steel hybrid tank'. The underpressure requirements are satisfied by means of internal support elements …” „… system made of plastic, in Plastics in Automotive Engineering conference, Mannheim, 13th/14th April 2002 …”

J. Soares, A. Misala First plastic oil-pan module in the 911 Carrera: lightweight design and system integration S. 165-180

„… Porsche and Polytec Plastics an intelligent oil-pan module made of plastic has been developed which fully …” „… First plastic oil-pan module in the 911 Carrera: lightweight design and system integration …” „… meets the specific requirements of the new generation of engines. 1. Introduction Plastic oil pans …”

E. Glas, L. Greve, O. Steiln, J. Čopík, R. Flögel Simulation of plastics in crash conditions at Volkswagen – Requirements relating to safety-relevant plastic components S. 119-130

„… strength properties in plastic components. Plastics produced by injection molding are heterogeneous and …” „… safety-relevant plastic components Dipl.-Ing. (FH) E. Glas, Dr.-Ing. L. Greve, Dipl.-Ing. O. Steiln, J. Čopík …” „… for the development of passive safety properties. Unfortunately the mechanical behavior of plastic …”

L. Gervat, M. Lacuve, J.M. Fiard, G. Gauge, F. Bekaert Determination of thermal damages undergone by plastic parts in stochastic environments: application to air ducts S. 105-118

„… . Plastic and composites are helpful in reducing weight, but, unlike metals, plastics are very sensitive to …” „… Determination of thermal damages undergone by plastic parts in stochastic environments …” „… accurate way of estimating the real damage suffered by plastic parts in environments with stochastic …”

H. Gawinski, E. Neitzel, D. Bauch Potential for weight reduction in commercial vehicles – Air springs with pistons made of glass-fiber- reinforced plastic S. 337-344

„… glass-fiber-reinforced plastic Dipl.-Ing. H. Gawinski, Dipl.-Ing. E. Neitzel, Dipl.-Betriebswirt D. Bauch, ContiTech …” „… limited axle loads. The key is to substitute plastic for metal. For air springs this route has been …” „… commercial vehicles One starting point here is substituting plastic for metal. Here the multifarious …”

J. M. Fiard, J. M. Cardona, P. Gauquie Mécaplast Plastic oil pan design for an optimized gasoline engine – Project management of novelty by failure mode analysis S. 181-192

„… Plastic oil pan design for an optimized gasoline engine Project management of novelty by failure …” „… the plastic oil pan of the new Renault Kwid launched onto the Indian market on September 2015 (cf …” „… aluminum parts (cylinder block and timing cover), the plastic oil pan and the FIPG was a main issue which …”

T. Hilgers Thermally conductive plastics: a mineral solution – Thermal management in thermoplastics and thermosets S. 193-204

„… while simultaneously maintaining the electrical insulationing function of the plastic materials used …” „… carbon-footprint calculation for manufacturing a heat sink made of aluminum and a heat sink made of plastic …” „… European Plastics Manufacturers, Polyamide 6 (PA6), PlasticsEurope, February 2014 * Value greatly …”

M. Kurz 3D simulation for lightweight construction in the plastics processing industry S. 17-28

„… parallel with design work, completely new roads can be taken in plastic components due to the …” „… 3D simulation for lightweight construction in the plastics processing industry Dipl.-Ing. M …” „… . In the context of weight reduction, the subject of plastics plays a major rôle in many places. This …”

R. Mielke, P. Dierks Challenging surfaces and lightweight construction in the instrument panel of the new Volkswagen Tiguan S. 5-16

„… – so-called leather grains – dominate in the surface structures of plastic components in the interior of the …” „… surface disturbances, such as unevennesses in plastic components. Geometrically oriented surface …” „… instrument panel has a motordriven plastic cover which completely closes off this area, thereby providing …”

A. van den Einden, P. van der Velden Study of lightweight applications in truck development – Metal replacement of a headlamp frame by a thermoplastic S. 315-322

„… ) structural metal part by a part made of a reinforced plastic. This study was carried out in cooperation with …” „… plastic design to emerge. Introduction to lightweight applications in trucks Even in the truck sector …” „… more recently plastic applications in the engine such as the valve cover and oil sump have been …”

G. Liraut, A. Tebib Mono-polymer lift-gate solution cuts CO2 emissions S. 45-58

„… conducted several consumer tests amongst users to measure the perceived touch and feel of the plastic-lift …” „… materials company and manufacturer of plastic, latex and rubber, has developed a full thermoplastic …” „… for the new Renault Espace in 2015 which required a larger plastic part resulting in new technical …”

J. J. Laux, L. Vanin, S. Grgac, G. Schalte Injection-Molded Carbon-Fiber Grille Opening Reinforcement – Development and production of the 2016 Ford Mustang Shelby GT350 GOR S. 93-104

„… ’ two-piece box section, all-plastic GOR design. Due to fit and function in areas around the shotgun and a 10 …” „… technologies in production today such as Plastic Metal Hybrid. To speed up the RIW process, an automated mesh …” „… metal stampings with the injection-molding process commonly referred to as Plastic Metal Hybrid. The …”

H. Schmidhuber Perspectives in automotive polymer glazing – Polycarbonate makes use in side and rear windows possible S. 67-82

„… - 1996 (USA) and also by the usually much stricter requirements of the automobile manufacturers. Plastic …” „… , however, requirements diverge. Although plastic windows are generally permitted in this part of the …” „… be made of plastic. But ECE R43 changed in this regard in the autumn of 2015: since October it is …”

T. Rösch, U. Remmele New development of SCR-tank systems: materials, functions, processes S. 159-164

„… plastic tanks for the urea solution are being used more and more. This paper examines current …”

S. Rübsamen, N. Elbs, H. Häberle CFRP air spring carrier for buses Feasibility study S. 329-336

„… plastic components in the structural area is to be validated at MAN via this component. Since bus and …” „… fiber-plastic composite component can be removed. 3.3. Dimensioning and manufacture of the supporting …”

R. Krischke, R. Poltrock, S. Stein Development of a lightweight instrument-panel support structure Material and production concept of the instrument-panel support tube made of long-glass-fiberreinforced partly aromatic polyamide for th... S. 259-278

„… was in the customer-relevant interpretation of requirements over a plastic-specific temperature range …” „… . References: [1] Data sheets, EMS-Chemie, Domat, Switzerland. [2] Akro-Plastic brochure, published at Fakuma …” „… ] and the VDI conference Plastics in Automotive Engineering 2015 [3] carbon-fiber pellets from …”

F. Schumann, R. Ankele, F. Jürgens, H-J. Endres The innovative hybrid fleece molding (HFM) concept as a sustainable alternative in direct comparison with the door panel for the Volvo XC90 S. 213-224

„… natural-fiber carrier component which during compression molding is simultaneously back-injected with plastic …” „… , a hot-runner system with seven gates and needle valve nozzles is used. Various plastics have …”

H. Kempe Dimensioning and production of leaf springs made of fiber-reinforced plastics for use in heavyduty commercial vehicles – Special features and challenges S. 345-346

„… Dimensioning and production of leaf springs made of fiber-reinforced plastics for use in …” „… of highly stressed structures made of fiber-reinforced plastics for heavy duty vehicles are …”

I. Kleba, J. Emig Innovative PUR surfaces – self-healing and more S. 29-44

„… transparent plastic parts an antireflective coating using defined nanostructured surfaces. At the end of the …” „… ® formulation. Firstly, the self-healing thus exploits the memory effect typical of plastics. A second, central …” „… , Polymer Institute for Plastics Engineering) Figure 2 shows an example of the reaction behavior of a …”

Titelei/Inhaltsverzeichnis

„… ic s in A u to m o ti ve E n g in e e ri n g 2 0 1 6 Plastics in Automotive Engineering K …” „… Wissensforum GmbH VDI-Gesellschaft Materials Engineering Plastics in Automotive Engineering L_160040_4343 …”

T. Müller Efficient approach to developing fiber composites S. 205-212

„… unrefined raw materials in making coupons from continuous-fiber-reinforced plastics by fiber-direct RTM …” „… adhesive technology in the BMW i8. In: VDI Plastics in Automotive Engineering, Mannheim, 2015. [3 …”

B. Pfeiffer, S. Tönnies Local reinforcement in series production – Local reinforcement in series production S. 239-246

„… = Continuous Fiber Reinforced ThermoPlastics), including tapes 305 mm wide, 0.10-0.50 mm thick and with a …”

O. Täger, F. Häusler, J. Lohmann, N. Modler, T. Weber New manufacturing technology for material-hybrid lightweight solutions: an FRP-metal hybrid floor structure S. 247-258

„… automotive components made of fiber-reinforced plastics (FRP) and metals, taking an FRP-metal hybrid as an …” „… spiral (Figure 1) [1]. Here the material class of fiberreinforced plastics (FRP) has a great …”

M. Franzen, O. Ghouati Consideration of local thicknesses within finite element simulation of injection molded thermoplastics S. 279-288

„… thickness values must be taken into account (CAD2FE). If fiber-reinforced plastics are used then the …”

R. Vaculik Sensor technology for interconnected injection-molding production: a prerequisite for Industry 4.0 S. 289-296

„… currently being implemented in different approaches in industry. The plastics processing industry is also …” „… ‘Industry 4.0’ has finally arrived in plastics processing as well and is currently causing a stir in our …”

M. Beiner Emission-optimized rubber composites for the treads of retreaded truck tires containing recycled material: EKORUND S. 349-352

„… ti ve E n g in e e ri n g 2 0 1 6 Plastics in Automotive Engineering K KUNSTSTOFFTECHNIK L …”

doi.org/10.51202/9783182443438

VDI Wissensforum GmbH - PIAE Europe 2023

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VDI Wissensforum GmbH (ed.)

PIAE Europe 2023

Series: VDI-Berichte

Volume 2418 2023

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C. Scarazzo Building a closed-loop: Molecular recycling of automotive plastic waste S. 585-600

„… Building a closed-loop: Molecular recycling of automotive plastic waste  Using molecular …” „… vehicle plastic waste problem, what it means for the automotive industry, and how we can work together to …” „… automotive plastic waste and provide cost-effective solutions for automotive OEMs Chris Scarazzo, Eastman …”

B. Pesche, R. Vollet-Binet Renault MEGANE e-Tech plastic tailgate – Lightweight and sustainability as DNA S. 73-82

„… Renault MEGANE e-Tech plastic tailgate Lightweight and sustainability as DNA Benoit Pesche …” „… only one single plastic part for structural and aesthetic purpose. In order to meet the high stiffness …” „… structural part, an upper plastic part is welded on it in order to receive the rear glass and to get …”

F. Groh, R. Apfelbeck, W. v. Gilst, A. Karl Innovative shear panel in plastic for vehicles with shortened battery modules S. 519-532

„… Innovative shear panel in plastic for vehicles with shortened battery modules Dipl.-Ing. F. Groh …” „… POLYTEC GROUP was to integrate these main functions into a single innovative plastic component for the …” „… corrosion requirements in the wet room. In addition to this load-conducting shear panel, a plastic body …”

M. Fischer Smart front and rear panels by purposefully combined plastic processing S. 479-494

„… Smart front and rear panels by purposefully combined plastic processing Dipl.-Ing. Michael Fischer …” „… be supported by advanced plastic components such as smart front and rear panels, allowing …” „… field of application for advanced plastic component design and functional integration as well as …”

W. Hübsch, H. Dannbauer, C. Gaier, S. Fischmeister Development process of short-fiber-reinforced plastic components with regard to structural durability S. 301-320

„… plastics and of developing methods for the service-life prediction of dynamically loaded plastic components …” „… Development process of short-fiber-reinforced plastic components with regard to structural …” „… Steyr GmbH & Co KG, Magna Powertrain, St. Valentin, Austria Summary Plastic components are being …”

M. Däbritz, K. Scherer Halving the CO2 footprint through process integration in the production of coated plastic parts S. 239-256

„… Halving the CO2 footprint through process integration in the production of coated plastic parts …” „… production of painted decorative plastic parts for vehicle interiors and exteriors. The direct and variably …” „… VARIOPLAST® for the production of coated decorative plastic parts. Taking the example of a two-layer painted …”

H. Häberle Use of plastic in the new MAN truck – sustainable solutions, also through the use of recyclates S. 83-92

„… met. 3. Use of plastic-substitution plastics In 2012 we commenced investigations into whether PA6 …” „… plastic-substitution plastics. References [1] Häberle, H.: Kunststoffeinsatz im neuen MAN Lkw – Maßgeschneiderte …” „… lamination, etc. (of course only where there is no loss of functionality). ‐ Use of plastic-substitution …”

M. Schlummer, D. Arends Recycling of Plastics from Automotive Shredder Residues S. 275-288

„… strategies to recycle more ELV plastics, Fraunhofer IVV determined the composition of coarse plastic-rich …” „… plastics from these automotive shredder residues from coarse, plastic-rich shredder residues. Pre-treatment …” „… 's service life, plastic-rich waste streams arise, that cannot be recycled at large scale yet. This waste …”

J. Haspel, C. Höfs Engineering plastics as enablers for HV battery systems of the next generation S. 103-112

„… . VDI-Berichte Nr. 2418, 2023 107 2.3 General advantages of a plastic housing Engineering plastics such as …” „… paper gives insights into the capabilities of plastic solutions for high-voltage battery housings. 1 …” „… of a plastic battery housing In a joint project, Envalior, Dormagen and Kautex Textron GmbH & Co KG …”

E. Metzsch-Zilligen Waste4Future – Innovative recycling approach for the automotive industry? S. 451-456

„… importance for a resource-efficient and sustainable development. Plastic’s applications, especially that of …” „… plastics.2 However, life cycle assessments see mechanical and chemical recycling of post-consumer plastic …” „… plastics of virgin quality, but again, at the cost of employing solvents. Gasification of plastic waste …”

S. Lang, C. Niermann Sustainably high-quality! Are recyclates the only way to reduce CO2? S. 159-182

„… : Plastics Europe, Korea LCI and Ecoinvent 2.2) 2. Sustainable raw materials for plastic compounds In …” „… for different polymers (data source: [14]; graphic: AKRO-PLASTIC) 2.1 Biobased plastics In addition …” „… to recyclates, biobased plastics are another way to reduce the CO2 footprint of plastic applications …”

D. Braun, E. Kougioumtzi, O. Geiger, M. Prinz From Scrap Tires to Door Handles S. 427-436

„… the chemical recycling of plastics by pyrolysis, the so-called ChemCycling™, the plastic molecules are …” „… From Scrap Tires to Door Handles High-Performance Plastic Parts made from Sustainable Engineering …” „… not be sufficient to meet the requirements. In particular, for safety-relevant plastic components with …”

Titelei/Inhaltsverzeichnis

„… 6214-201 • Fax +49 211 6214-154#noplasticsnomobility l Plastic components: future requirements l Plastics …” „… workshopsWorld Cafés: Manufacturing trends in plastic components++Hands-on area: exhibits to touch and discuss …” „… plastic tailgate – Lightweight and sustainability as DNA 73B. Pesche, Celanese, Sulzbach;R. Vollet-Binet …”

C. Salles Addressing the sustainability challenges of Automotive: Everminds – a Holistic approach from a PO industry leading producer S. 289-300

„… reduction of the GWP of our polyolefins materials - Circularisation, and reusing plastic at the end of …” „… , giving it another life. Borcycle is a full-suite solution, converting all plastic waste into new …” „… polyolefins and offering recycled plastic through a wide product portfolio range. Whether it be for highly …”

A. Bunjes Systematic investigations into the molecular and material properties of impact-modified PP recyclates for automotive applications S. 601-612

„… Abstract Mechanically recycled plastics offer an opportunity for a more sustainable design of plastic …” „… necessary, the component designs. 2. Basics of plastic recycling First of all, the recycling of plastics …” „… possible molecular changes in the plastic during the recycling process, which can ultimately also affect …”

C. Bouvatier, S. Oener Lower stiffener of the Porsche 992 GT3 in PAIM technology S. 1-16

„… made of plastic and replacing the welded aluminum construction with an injection-molded part was born …” „… a high process reliability. 6. Development Fig. 6: Lower stiffener in PAIM plastic (992 GT3 …” „… for PAIM and final position 9. Result Costs compared to predecessors By using a plastic technology …”

A. Munch Elmér, H. Palokangas Materialsmart – Materialchoice – The key to de-carbonizing your products S. 229-238

„… Materialsmart®-concept, a tool to simplify plastic material choice for sustainable design. Materialsmart® is based on …” „… cost to our customers. This model rendered usage of both virgin and high performance recycled plastic …” „… . Polykemi take pride in long time experience in sourcing and upgrading of recycled plastic material. Our …”

M. Doedt Qualification of recyclates – News from standardization and testing S. 457-466

„… . Introduction Due to incorrect handling, to incorrect disposal and to weathering, millions of tons of plastic …” „… precisely plastic which is the focus of the discussion, whether concerning recycling, marine littering, or …” „… material in sufficient quantities over many years. 2. DIN SPEC 91446 – classification of plastic …”

S. Lang, C. Niermann Nachhaltig hochwertig! Sind Rezyklate der einzige Weg zur CO2-Reduzierung? S. 183-212

„… (Grafik: AKRO-PLASTIC, Datenquelle Plastics Europe, Korea LCI und Ecoinvent 2.2) 2. Nachhaltige Rohstoffe …” „… , Dipl.-Ing., Carsten Niermann, M.Sc., AKRO-PLASTIC GmbH, Niederzissen Kurzfassung Um dem …” „… , 2023188 Bild 4: Prinzipielle Darstellung verschiedener Recyclingkreisläufe (Grafik: AKRO-PLASTIC …”

F. Meißen, H. Gleich The next level of polymer parts in CAE – From the process to the process chain, from the individual part to the assembly S. 355-362

„… the world, demand for plastic components is also continuously increasing in the automotive industry …” „… , with plastic production averaging a growth of around 3% per year [1]. At the same time, producers must …” „… process chain simulation of hybrid processes and components (steel and plastic) will need to have …”

M. Barbolini, F. Naudin Cooling pipes for high performance application based on PPS S. 123-128

„… injection technology (PIT) for plastic coolant pipes in the automotive industry. The advantages of PIT over …” „… potentially applicable to all plastic materials, but the process needs to be optimized to the different …” „… parts. Fortron® PPS is a linear, partially aromatic plastic containing a phenylene ring and a sulfur …”

G. Gardère, A. Kezmane Composite Material for Automotive Mass Production Applications S. 343-354

„… and compatible with plastic injection. They selected a composite material named “organosheet” and …” „… replaced a hybrid steel / plastic solution with a weight reduction benefit of 30%. This World Première in …” „… Plastic Engineers. 2) Daimler S Class Organosheet Battery Casing Mid 2017, thanks to seamless …”

S. Sampson, L. Fredriksson, M. Bromberger Design for Sustainability Targeting the Strategic Application of Topology Optimization – Lightweighting of structural parts and subsystems S. 437-450

„… is also cost-effective. Innovative plastic material solutions have a great potential to meet high …” „… . Holistic approach needed The process of using structural plastic inserts to improve a body-in-white’s (BIW …” „… understand sensitivities and possible gains from each gram of plastic added to the structure. This process is …”

Entwicklung Leichtbau-Unterfahrschutz für BEVs in FVK-Bauweise Development of a lightweight underride guard for BEVs in FRP S. 61-72

„… aluminum sheet design to a new, cost-efficient plastic FRP design with central advantages, such as …” „… the art. In the course of the early evaluation of lightweighting approaches in plastic as …” „… alternatives to aluminum constructions, it was however first necessary to evaluate how the plastic construction …”

N. Schlutig Pushing the boundaries of eco-solutions based on recycled polypropylene compounds for contributing to sustainable cars of the future S. 213-228

„… engineering plastic and quite similar values compared to recycled engineering plastics such as Polyamide 6 or …” „… finding the elasto-plastic (EP) model from the matrix and the elastic (E) model from glass fiber. This …” „… ). VDI-Berichte Nr. 2418, 2023222 Fig. 9: The homogenization routine To calibrate the elasto-visco-plastic (EVP …”

M. Lindemann Hybridisierung im Leichtbau – aber recycelbar! S. 413-426

„… material "plastic" with the help of renewable, biodegradable and petrochemical raw materials. Increasingly …” „… Recyclinganteil im Spritzgießbauteil zu erhalten, setzt etwa die plastic concept gmbh dieses Verfahren für …” „… Wandstärkenverteilung, Quelle: plastic concept gmbh Farbe und Haptik sowie die mechanischen/chemischen Eigenschaften …”

R. Hofer, M. Jacobi 26% weight savings in an automotive headlight housing due t o MuCell® foaming technology S. 383-388

„… . This must be prevented by means of a component design that is compatible with plastic and intelligent …”

G. J. Anderson Dynamic Fatigue Testing of Polyamide 6 – The Determination of S-N Curves for an Anisotropic Glass Filled PA6 S. 371-382

„… weight reduction can be achieved by replacing metal with plastic. One application of interest are large …” „… , which gives rise to anisotropic mechanical strength. The strength of the plastic composite is not the …” „… to design better plastics parts, at lower weights, by lowering the stress at critical points. Light …”

T. Lindemann Lightweight Thermoplastic Swing Doors for EVs S. 129-134

„… also reduces costs. For example, a steel liftgate may require a separate plastic spoiler, complicating …” „… the forefront of utilizing advanced plastics and composites to develop solutions for its customers. We …” „… received three awards from the Society of Plastics Engineers (SPE) for the thermoplastic liftgate we …”

F. Wazula, H. Tattko, A. Sumfleth Star panel of the Mercedes Benz EQS – New design meets new challenges S. 33-46

„… with hardcoat, back with double wet painting – lead to a significant embrittlement of the plastic. For …” „… specifications could be laid down for the production process: ‐ 2-component plastic carrier part …”

J. Haspel, C. Höfs Technische Kunststoffe als Wegbereiter für HV-Batteriesysteme der nächsten Generation S. 113-122

„… , Online article, CompositesWorld, 2022 [3] Large battery enclosures made from plastic series-ready, Press …”

W. Schijve, R. Bhairi, F. Becker, K. Fischer, M. Emonts Multi-material options for future fire and impact resistant battery casings S. 395-412

„… valuable materials such as cobalt, lithium, nickel, there are no implications on plastic/composite …” „… plastic materials. Note that the upcoming battery end-of-life regulation [5] just deals with reclaiming …”

K. C. Keller What society and values could look like tomorrow – And what that could mean for the automotive future S. 689-0

„… • Fax +49 211 6214-154#noplasticsnomobility l Plastic components: future requirements l Plastics as …” „… : Manufacturing trends in plastic components++Hands-on area: exhibits to touch and discuss Jobwall & Guided Tours …” „… CongressJune 21 - 22, 2023, Mannheim, GermanyTop topics• Sustainable use of plastics• Use of recyclates and …”

A. Bunjes Systematische Untersuchungen molekularer und werkstofflicher Eigenschaften von schlagzähmodifizierten PP-Rezyklaten für die Automobilanwendung S. 613-626

„… ] Ragaert K, Delva L, van Geem K. Mechanical and chemical recycling of solid plastic waste. Waste Management …” „… recycled plastics. Sustainable Materials and Technologies 2020;25(7):e00179. https://doi.org/10.1016 …”

M. Doedt Qualifizierung von Rezyklaten – Neuigkeiten aus der Standardisierung und Prüfung S. 467-478

„… Plastic Alliance im Rahmen des Green Deals ein großer Normungsauftrag erarbeitet und letztes Jahr an die …”

Polycarbonatbasierte Karosseriebauteile mit Funktionsintegration Polycarbonate-based body components with functional integration S. 553-584

„… in which a transparent plastic cover covers both headlights including the former radiator grille …” „… plastic parts which result probably does not outweigh the design advantages of joint reduction. Upcoming …”

W. Hübsch, H. Dannbauer, C. Gaier, S. Fischmeister Entwicklungsprozess kurzfaserverstärkter Kunststoffkomponenten bezüglich Betriebsfestigkeit S. 321-342

„… ., Werkhausen A., „Fatigue Life Prediction of Short Fiber Rein-forced Plastic Components“,NAFEMS Seminar …”

H.P.C. van Heerbeek LNP™ SLX Resins for Exterior (Lighted) Auto Grill Designs S. 135-148

„… ). [9] Plastics Technology, Feb. 2004, 44-45. [10] Cojocariu, G., Malinoski, J., Blubaugh, C., Li, X Y …”

T. Köppl, Florian Dresel Reducing the carbon footprint of materials and processes for soft-touch applications S. 149-158

„… materials in TPEs for automotive applications. These raw materials can be different polymers, plasticizers …”

F. Meißen, H. Gleich The next level of polymer part CAE – Vom Prozess zur Prozesskette, vom Einzelteil zur Baugruppe S. 363-370

„… /global-production-of-plastics-since-1950/ [2] Statista, https://www.statista.com/statistics/1192368 …”

T. Neumeyer, R. Fachtan, B. Trinkwalter Production of functionally integrated soft-touch components based on new TPE materials in a single-stage injection-molding process S. 495-506

„… component and the cover film. In order to seal the plasticizer-containing soft component off from the …” „… the look of the closed surface and for protection against migration of plasticizers. Responsible …”

T. Weyer Decorative and Functional Front Panels for BEVs – MEZZOTM Plus Panel S. 547-552

„… forward-facing surfaces using advanced plastics and thoughtful design. This includes materials that allow …”

E. Spini, R. Galeazzi Reinforced polyamides with low environmental impact: post-consumer materials S. 627-644

„… – Plastics – Determination of the melt mass-flow rate and melt volume-flow rate of thermoplastics. ISO …” „… 1133-1:2011(E). [5] ISO3451/4 – Plastics – Determination of ash – Part 4: Polyamides. ISO3451-4:2013. [6] ISO …” „… 527-1 – Plastics: Determination of tensile properties. ISO527-1:2019. [7] ISO179-1 – Plastics …”

doi.org/10.51202/9783181024188

VDI Wissensforum GmbH - PIAE EUROPE 2021

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VDI Wissensforum GmbH (ed.)

PIAE EUROPE 2021

Series: VDI-Berichte

Volume 2385 2021

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R. Holschuh, T. Bayerl Shaping the future of electromobility with holistic plastic solutions S. 185-198

„… – most frequently by the use of appropriate additives or by veneering with other plastics. 3. Plastic …” „… satisfied by the selection of a flame-retardant plastic. Such plastics are often required in the vicinity …” „… Shaping the future of electromobility with holistic plastic solutions Dr.-Ing. René Holschuh …”

P. Helmke, B. Pfeiffer Lightweight plastic construction with visible surface as examplified by the Volkswagen ID.3 tailgate S. 29-38

„… made of steel, is designed for the first time in the Volkswagen Group as a plastic-metal hybrid …” „… optimizing range is made by affordable lightweight construction measures. 2. Tailgate in plastic-metal …” „… hybrid construction The plastic-metal hybrid design of the ID.3 tailgate, as the first tailgate of this …”

A. Wüst, T. Metzner Development of an energy-absorbing structural element made of polyamide integrated in the plastic front-end carrier of the new Mercedes S-Class S. 1-4

„… Development of an energy-absorbing structural element made of polyamide integrated in the plastic …” „… : Polyamide crash absorber Until now, energy-absorbing plastic components have not been able to meet crash …” „… crash-loaded components Failure behavior - plastic is completely different from metals here …”

Daniel Kugele, Sebastan Mönnich, Cigdem Belgeli Development and validation of a simulation methodology for the prediction of surface defects for plastic components with metallic effect pigments S. 89-100

„… plastic components with metallic effect pigments Dr.-Ing. Daniel Kugele, Audi AG, Ingolstadt; Dr.-Ing …” „… , painting, etc.) are used to create a metallic look for plastic components. As a rule, these processes are …” „… Tucker, C. Orientation behavior of fibers in concentrated suspensions. Journal of Reinforced Plastics …”

S. Jana, F. Ehrhart, M. Bromberger The History of Integrative Simulation from Laboratories to all Designers’ Desktops S. 113-128

„… combining a 3D model of a single fiber in the plastic, the plasticity and damage laws of the fiber and the …” „… Simulation of Short Fibre-reinforced Plastics The innovation foundation for the development of plastic parts …” „… simulation-driven design process for Injection molding plastic parts allows closed design loops from structural …”

T. Walther, B. Brenken Sustainability: R-cycle and digital twin – An approach to a sustainable circular economy S. 245-248

„… plastic waste is processed into high-quality recyclate. The high diversity of plastics makes the waste …” „… . Only a small percentage of plastic waste is processed into recyclate and thus returned to the plastics …” „… manufacture of plastic products. These data are then available digitally for the recycling process in the …”

Titelei/Inhaltsverzeichnis

„… in the front end • VW ID3 tailgate: lightweight plastic construction with visible surface • MAN …” „… • www.piae-europe.com • Phone +49 211 6214-201 • Fax +49 211 6214-154 # noplasticsnomobility l Plastic components …” „… 120 exhibitors 20 interactive workshops World Cafés: Manufacturing trends in plastic components …”

H. Lehmann Sorting technologies: the key to quality products in a circular economy S. 161-172

„… separating types of plastic, e.g. separating PE and PP. If one takes a holistic approach when considering …” „… of our society. Still not satisfactorily resolved is the issue of high-quality plastic recycling …” „… key role here. Sorting today is much more than just the simple separation of types of plastic, such …”

A. Keränen, T. Wuori, J. Asikkala, E. Garcia Biosca, A. Benndorf Polypropylene films and injection-molding resins for In-Mold Structural Electronics (IMSE®) S. 213-224

„… thin 3D surfaces of the plastic. In addition, IMSE enables a significant reduction of weight and …” „… , because in IMSE, electronic components are inside the plastic. 4. Why polypropylene (PP …” „… components are inside the plastic. Polypropylene is a tough and impact-resistant material thereby ensuring …”

L. Reifenstein, B. Nießen BAGS: Highly-integrated front-end module carrier S. 9-18

„… the C1 platform, whose first derivative was the Focus C-Max. Here, a steel-plastic hybrid front-end …” „… . Comparison of a Focus with the Bronco Sport in the Y0 section shows how the fiberreinforced plastic frame …”

R. Holschuh, T. Bayerl Mit gesamtheitlichen Kunststofflösungen die Zukunft der Elektromobilität gestalten S. 199-212

„… https://www.basf.com/global/de/who-we-are/sustainability/we-drivesustainable-solutions/quantifying-sustainability/eco-efficiencyanalysis/examples/saugrohre.html abgerufen am 15.06.2021 [4] UL 94 Standard for Safety – Tests for Flammability of Plastic …”

Daniel Kugele, Sebastan Mönnich, Cigdem Belgeli Entwicklung und Validierung einer Simulationsmethodik zur Vorhersage von Oberflächendefekten für Kunststoffbauteile mit metallischen Effektpigmenten S. 101-112

„… Fibers in Concentrated Suspensions. Journal of Reinforced Plastics and Composites 3. 1984, S. 98-119. 2 …”

J. Horn, S. Pirl, M. Gehringer, F. Förster Interior parts with a focus on climate – A pleasant feel thanks to thermoplastic foam S. 129-144

„… , Kassel: Uni Kassel, 2020. [4] PlasticsEurope AISBL, Automotive. The world moves with plastics …” „… plasticizers and/or thermoplastic polymers. This is usually polypropylene (PP). The resulting network …”

J. Horn, S. Pirl, M. Gehringer, F. Förster Interieurteile im Klimafokus – Angenehme Haptik durch thermoplastischen Schaum S. 145-160

„… molding, Kassel: Uni Kassel, 2020. [4] PlasticsEurope AISBL, Automotive. The world moves with plastics …”

H. Lehmann Sortiertechnologien: Der Schlüssel für Qualitätsprodukte in der Kreislaufwirtschaft S. 173-184

„… Plastics: Waste Not, Want Not Vortrag auf der KI Group Summit, 2019 [2] Wright, S.J. (2019) “Circular …” „… (2016) “The New Plastics Economy: Rethinking The Future Of Plastics”, S. 27 [4] DIN SPEC 91446 …”

M. Hetterich, M. Michl Lightweight TPE for weight-reduced automotive applications – Be Smart – Make it lightweight S. 225-234

„… ., Brinkmann, S., Osswald, T., Schmachtenberg, E. (2007): Saechtling, Kunststoff Taschenbuch [Plastics …”

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VDI Wissensforum GmbH - Plastics in Automotive Engineering 2017

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VDI Wissensforum GmbH (ed.)

Plastics in Automotive Engineering 2017

Series: VDI-Berichte

Volume 4348 2017

Results in this title

G. Kopp, O. Deißer, A. Müller, S. Beyer Innovative plastic applications for a small urban bus concept S. 317-318

„… Innovative plastic applications for a small urban bus concept G. Kopp, O. Deißer, DLR …” „… components of floor, roof and side walls are designed using different plastic and sandwich configurations …”

J. Gómez-Monterde, J. Hain, M. Ll. Maspoch Characterization of microcellular plastics for weight reduction in automotive interior parts S. 165-178

„… ; Prof. Dr. M. Ll. Maspoch, Centre Català del Plàstic / Universitat Politècnica de …” „… Catalunya-BarcelonaTech, Terrassa, Barcelona, Spain Abstract The present work deals with foaming plastic materials in …” „… conventional materials with lighter ones. Nowadays, plastic materials represent around 18% of the overall …”

C. Bauer, H. Häberle Cost efficiency through the use of UV-resistant plastics in dynamically and statically highly-stressed components S. 313-314

„… redesign of the plastic bumpers of the heavy TGS/X series, the blends were now to include ASA. Lower …” „… Cost efficiency through the use of UV-resistant plastics in dynamically and statically …” „… Truck & Bus AG, Munich Abstract Requirements for plastics in the commercial vehicle sector are hard …”

A. Liebsch, R. Kupfer, M. Gude, P. Müller, N. Andricevic Hollow profiles, organo-sheets and LFRT node structures: hybrid components made of fiber-reinforced plastics for automotive serial production S. 215-226

„… flexurally rigid hollow profiles as well as flat components. Substituting lightweight fiber-plastic …” „… lightweight construction. Due to the high anisotropy of fiber-plastic composites this material can be used …” „… fiber-reinforced plastics for automotive serial production A. Liebsch, R. Kupfer, M. Gude, Institut für …”

M. Franzen, G. Oberhofer, R. Schwarzer Improved crash simulation of endless-fiber-reinforced thermoplastics – organic sheets S. 109-120

„… , correctly predicting the elastic, plastic and fracture behavior in dynamic impact loadings. MATFEM …” „… approach) in combination with orthotropic elastic behavior Visco-plastic hardening behavior with …” „… tension, compression and shear) Plastic compressibility Significant plastic strains before fracture …”

P. Hörmann, K. Bornemann, F. Flueggen, H. Herten, V. Hohm, T. Ströhlein Lightweight design at Volkswagen S. 203-214

„… plastic-encapsulated aluminum end pieces are defined for introducing into the FRP TBR the forces which occur and …” „… manufacturing technologies for components made of fiber-reinforced plastic 3. Door sill tube made of …” „… fiber-reinforced plastic With thermoset pultrusion it is possible for the first time to replace a conventional …”

H. Hauke, J. Horstmann Lightweight carrier system for the air filter of the Mercedes-Benz Actros S. 315-316

„… system is to be replaced by an innovative plastic. The goal is to achieve a 45% weight saving coupled …” „… order to exploit all lightweighting potential. Plastic should be used primarily along 315 the …” „… shell model is followed by a component design which best suits the plastic and the tooling. Cropping …”

J. Guenther, D. Malecha, J. Reinicke New surfaces and difficulties in applying existing test methods S. 45-56

„… combinations of materials (plastic/paint system), and selected automotive tests used to check the performance …” „… refine plastic components. Refine in this context means to improve their actual appearance to help the …” „… example of this would be the painting of plastic parts in the automotive sector. In many cases, following …”

G. Prautzsch, T. Stier, T. Coeln Electrochemical corrosion and its prevention with polyamides S. 241-244

„… , Dipl.-Ing. T. Stier, Dipl.-Ing. T. Coeln, AKRO PLASTIC GmbH Niederzissen Since 1988 AKRO PLASTIC GmbH …” „… already started in this area at AKRO PLASTIC as well. Here the first and simplest step was to create …” „… components at a distance of 10 cm from PA containing iodine. Consequently AKRO PLASTIC decided to try for a …”

Titelei/Inhaltsverzeichnis

„… Engineering plastics, fiber-reinforced composites and multifunctional plastic composites provide ongoing …” „… Plàstic/Universitat Politècnica de Catalunya-BarcelonaTech, Terrassa/Barcelona, Spain 191 Technology Lightweight …” „… with plastic composites, natural fiber applications, overmolded and inmold film laminated parts, LED …”

H. Häberle High-performance polypropylene: does PA 6 still have a future? S. 231-240

„… reductions in mass can be achieved, provided the plastic satisfies all component requirements. The term …” „… components, of which the bumper is one, if the plastic is not to be 'shattered internally' by the high …” „… , both static and dynamic, were carried out on the TGL/M plastic bumper for both HP-PPs. The …”

J. Stimpfl, J. Asbeck Innovative lightweight design for light-duty commercial vehicles: the GRP leaf spring S. 319-320

„… carbon-fiber-reinforced plastic (CFRP) automotive components, in combination with many years of experience working with …” „… the chassis, the Chassis Technologies division has been developing glass-fiber-reinforced plastic (GRP …” „… crosslinking of the plastic takes place entirely under 319 high pressure. During the cooling process, this …”

E. Spini, A. Bernasconi A demonstrator for the experimental assessment of the through-process modeling of injection-molded parts made of short-fiber-reinforced polymers S. 179-190

„… plastic components. The traditional design criteria adopted for plastics, such as glass- or …” „… supports. In this context of change, producers of plastic materials for engineering uses have been …” „… , it is necessary to change the approach to the design of engineering plastic components in order to …”

C. Bauernfeind, E. Blees Lightweight material with class – Rear apron made of extremely low density polyurethane S. 93-100

„… carbon-fiber-reinforced plastic components. These recyclates give the PUR materials uniform mechanical properties and are …” „… removed and tested for everyday suitability using specified test media. The painted plastic surface …” „… of all countries in which the vehicle will subsequently be sold. Plastic clip connections are tested …”

M. Bakkal, O. Otuz, S. Doğru A new analytical calculation method for the injectionmolding process of a composite luggage rack holder S. 279-298

„… plastic injection-molding design criteria to replace the previous metal luggage rack holder. Afterwards …” „… analyses. For the plastic simulation and fiber orientation results, the Autodesk Moldflow program was used …” „… . Moldflow results Moldflow results help us to understand the injection-molding process and the plastic …”

R. Korn, T. Reußmann 3-D direct deposition of reinforcement fibers in the fiber blowing process – State of the art in natural fiber processing S. 145-156

„… ensuring global availability. This also applies to the production of natural-fiber-reinforced plastic …” „… the production of fiber-reinforced plastic components by the 3D fiber-blowing method were carried out …” „… glass-fiber-reinforced plastic at TITK and fitted with two programmable blow-in nozzles. The mold surface is divided into …”

D. Häffelin Innovative processing of thermoplastic composites for the Porsche Panamera brake pedal – Continuous-fiber technology for safety components in the vehicle S. 121-134

„… describes a fully automatic process chain for the production of brake pedals. It begins with plastic …” „… all-plastic brake pedal consists of a main body formed by a continuous Uprofile, downwardly open, made of …” „… continuous fibers. Short-fiber-reinforced plastic is used for the foot plate, bearing point, ribs and a …”

J. Reddemann, H. Seifert Energy-efficient production of thermoplastic CFRP parts by one-step direct processing S. 135-144

„… quantities economically. However, the energy required to produce fiber-reinforced plastic components has …” „… improving energy efficiency in the production of fiber-reinforced plastic components is the so-called …” „… temperature for the plastic matrix. The mold can now be opened and the finished impregnated component removed …”

G. Kalkoffen Lightweighting with carbon: lighter and cheaper than steel – Holistic consideration of the lightweighting potential and process costs of CFRP S. 261-262

„… Abstract Lightweight construction using carbon-fiber-reinforced plastic (CFRP) is fairly well-known in …”

M. Steinbach, J. Maier Methodological further development of weight reduction in vehicle interior trim parts – Current and future opportunities from an automaker's perspective S. 21-34

„… materials, steel components are being increasingly replaced by metals of lower density, plastic-based …” „… enhanced surface is wanted, a considerable weight saving as compared with plastic can be achieved by using …” „… plastic components result in thin-wall injection molding technology offering a very effective approach to …”

G. Huber Tinuvin® 880 – novel light stabilizer for automotive interior applications S. 161-164

„… differentiation and more stringent specifications in regard to plastic parts. This includes more stringent supply …”

P. Gamonal-Repiso, J.M. del-Mazo, M. Sánchez-Soto Surface quality: improving the quality perception of molded parts S. 191-202

„… Plàstic/Universitat Politècnica de Catalunya-BarcelonaTech, Terrassa/Barcelona, Spain Abstract A novel …” „… polymer melt. However, mold reproduction on the plastic surface is difficult when working at low …” „… .: Surface texture characterization of injection-molded pigmented plastics. Polymer engineering and science …”

O. Mende The underbody: an underestimated contribution to CO2 reduction S. 57-74

„… every standard plastic fails. For this reason Volkswagen employs for the first time a deep-drawn …” „… foil-laminated plastic component used in the Golf. 12 Underbody of the Touran MJ 2015 In the rear area …” „… . 67 If modern lightweight plastics have to be ruled out for reasons of cost, lightweight construction …”

M. Kreutzmann, T. Schneider, R. Rademacher Development of a carbon-composite electro-transmission housing S. 263-270

„… with a short-fiber-reinforced plastic. A significant reduction in shaft tilting is made possible by …”

U. Eberl Future 2050: technological trends in an era of sustainability and smart machines S. 1-12

„… , from bio-fuel made from plant waste to bio-plastic. Alternatives to the standard plastic ABS have …” „… components on the spot using 3D printers – this has in the meantime become possible not only for plastics but …” „… examples of biodegradable plastics, mainly in all kinds of packaging but also in paints, compostable seat …”

A. Hoffmann It doesn't get greener than this! – Sustainable, economical, safe: engineering recyclates for the automotive industry S. 157-160

„… emphasis is mainly on the fire behavior of components. Components must be 'UL-listed' and the plastic thus …” „… fuels has paved the way for lightweight plastics in many automotive applications. If this green approach …” „… automotive industries. Together with our customers we develop special formulations to give the plastics the …”

J. Götzelmann Bumper in thin-wall technology: an update regarding materials, processes, and technology innovations S. 75-90

„… world-class producer of exterior plastic components in all fields. 89 References: [1] Basell documents …”

R. Schlimper, M. Zscheyge, P. Michel FRP in the Materials Data Space, digitization of material competence as a supplement to Industry 4.0 S. 227-228

„… . Lightweight structures made of fiber composite plastics (FRP) are for reasons of resource efficiency …” „… composite plastics. Special emphasis is given here to the needs of the automotive industry. The data …”

R. Apfelbeck, S. Müller Application of organo-sheets in underbody components: cost- and weight-optimized off-road package S. 245-256

„… high-quality final product for the customer. Innovative plastics in automotive engineering will play an even …”

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VDI Wissensforum GmbH - Plastics in Automotive Engineering PIAE EUROPE

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VDI Wissensforum GmbH (ed.)

Plastics in Automotive Engineering PIAE EUROPE

Series: VDI-Berichte

Volume 2343 2019

Results in this title

S. Glaser, A. Wonisch, D. Fertig Thermomechanical simulation of glass-fiber-reinforced plastic components with Ultrasim® S. 115-132

„… Thermomechanical simulation of glass-fiber-reinforced plastic components with Ultrasim® Precise …” „… ]. VDI-Berichte Nr. 2343, 2019 115 However, the thermomechanical simulation of plastic components places very …” „… view to assisting customers in the design of their plastic components [2-4]. With the aid of a …”

A. Falke, M. Bohn, T. A. Osswald The systematic path to dimensionally stable plastic components – Differentiation of acceptance dimensions and utilization dimensions S. 277-300

„… the observance of a few rules in the utilization of plastics it is possible for the plastic processor …” „… attitude that 'plastic is a soft steel' therefore falls short. The special properties of plastics, such as …” „… various temperature ranges. The so-called bimetallic effect may occur in firmly connected plastic-metal …”

T. Wagner New testing techniques as a support for innovations in plastics development – Material testing as a building-block of product development S. 325-336

„… make new innovative plastic developments possible in the first place. Concrete examples from three …” „… such as plastic fuel tanks and washer tanks must be tested for their resistance to liquid media such …” „… mechanical performance of plastic components is of great relevance with regard to the necessary testing …”

S. Tostar Volvo Cars recycled plastics strategy – Kick-starting with a recycled-plastics demo car S. 1-4

„… https://www.ikea.com/gb/en/doc/general-document/ikea-take-a-look-at-what-we-arecommitted-to-accomplishing-today-and-our-goals-for-2030__1364604791416.pdf 5 Plastic Europe, Plastics: the facts 2017 VDI-Berichte Nr. 2343, 20192 …” „… plastic waste as a resource and not as waste. The United Nations (UN) initiative, the Clean Seas campaign …” „… calculated on the basis of the actual weight of recycled plastic in a component and not by the weight of the …”

D. Degenhardt, L. Greve Elasto-viscoplastic temperature-dependent material model for a talc-filled PP/PE copolymer S. 57-76

„… elasto-plastic material behavior of different material classes. The formulation of the MMM for plastics is given …” „… , non-linear plastic Poisson’s ratio and fracture strain under uniaxial tension. The model validation is …” „… relating to vehicle safety that the plastic components are able to withstand numerous crash loads at room …”

C. Schütz, L. Lewerdomski, E. Körner, C. Winkelmann Sustainable materials for the interior parts S. 5-16

„… processes, which leads to robust and durable plastic components characterizing today's vehicle interiors …” „… associated plastic waste up until 2050 [2]. VDI-Berichte Nr. 2343, 2019 5 Fig 1: Overall worldwide …” „… production of plastic and plastic waste up until 2050 [2] Based on the global plastic production of 8.3 …”

S. Krömer Innovative processing of glass fiber grids in the injection-molding process S. 349-360

„… lightweight steels and plastic-metal hybrids, there is a trend towards combinations of continuous-fiber …” „… fiber-reinforced plastic composites, Berlin: Beuth, 1991 [6] DIN EN ISO 178, Plastics - Determination of flexural …” „… three-dimensional component is a plastic mounting support (KUM) of a current vehicle series. For a close-to-contour …”

Titelei/Inhaltsverzeichnis

„… • www.piae-europe.com • Phone +49 211 6214-201 • Fax +49 211 6214-154 # noplasticsno mobility l Plastic components …” „… 120 exhibitors 20 interactive workshops World Cafés: Manufacturing trends in plastic components …” „… · S ei te 1 Ford_Logo_TRZ.pdf · Seite 1 1 1 Top topics Plastic components: future requirements …”

T. Bröker, N. van Riel, G. Slik, Berend Hoek 30% weight savings and process improvement with a new ABS-LGF alloy material replacing metal for an instrument carrier, enabling a high dimensionally stable part S. 533-552

„… to be made of magnesium. Since magnesium has a much higher stiffness than plastic, the …” „… . Replacing (semi-)structural metal components with plastic parts is an effective way to successfully reduce …” „… components is not a simple task if the plastic part is to achieve comparable performance. Replacing …”

M. Gross, M. Oehm, M. Richter, G. Oberhofer Integrative crash simulation of short- fiber-reinforced thermoplastics (SFRT) – Investigation of phenomenologically based material modeling S. 97-114

„… variables for each integration point. This format can be used either to scale the plastic-hardening …” „… vehicle is shown after the lower-leg test. The fascia shows nearly no remaining plastic deformation. The …” „… kidney grille shows only a small crack directly at the testing position. The bonnet shows a plastic …”

L. Meistermann, C. Chaut, M. Nieder A new generation of quieter air ducts – Towards a silent HVAC system S. 461-470

„… ct io n (d B( *) ) f (Hz) Plastic part D‐TN90‐3mm Potential lighter solution (approx ‐40%) XP‐TN01‐3 …” „… designed to understand how the DECI-TEX® T-series behaves compared to the standard plastic part when used …” „… reference Plastic part - 1800 gsm (grams per square meter) - 1.5 mm thick D-TN90-1350gsm-3mm XP-TN …”

W. Kornsteiner, F. Lim, H. Heitkamp, H. Traut Optimized MuCell design with FEA support of a crash-relevant functional part with high requirements for surface quality S. 553-566

„… process a precisely defined amount of gas is supplied to the plasticized plastic via the injector mounted …” „… can exploit further potentials in designing plastic components and in mold construction. These not …” „… that the gas molecules form a so-called singlephase solution with the molecules of the plastic melt …”

C. Schütz, L. Lewerdomski, E. Körner, C. Winkelmann Nachhaltige Materialien für das Interieur S. 17-28

„… / Overall worldwide production of plastic and plastic waste until 2050 [2] Basierend auf der weltweiten …” „… , M.: Size-Selective Feeding by Mesopelagic Fish Can Impact Ocean Surface Abundance of Small Plastic …” „… . J., Borerro, J. C.: Plastic Pollution in the World's Oceans: More than 5 Trillion Plastic Pieces …”

C. Kuhn, D. Klaiber, J. Altach Project ‚LehoMit-Hybrid‘: development of a highperformance car center tunnel in hybrid construction S. 453-456

„… step to form a single component. Here, within the closed mold the plastic melt flows around the metal …” „… inserts and the previously heated fiber fabric which, once the plastic has cured, can then be removed as …” „… aluminum and steel, a hybrid component concept consisting of fiber-reinforced plastics (FRP) and metallic …”

J. Beck, S. Hofmann, R. Kupfer, A. Liebsch, M. Gude Multi-material design for automotive large-scale production – Fiber-composite hollow sections and injection-molding node structures in a single process S. 151-162

„… crossed the threshold for series application, an additional integration of fiber-plastic composite (FPC …” „… surface properties of the plastic component, in other words, for highgloss surfaces, or for reducing weld …” „… fibers with the plastic. Since in the FuPro process the entire energy required for this is introduced …”

W. Kornsteiner, F. Lim, H. Heitkamp, H. Traut MuCell gerechte Bauteiloptimierung mit FEA Unterstützung am Beispiel eines crashrelevanten Funktionsbauteils mit hohen Anforderungen an die Oberflächenqualität S. 567-0

„… 6214-154 # noplasticsno mobility l Plastic components: future requirements l Plastics as enablers for …” „… : Manufacturing trends in plastic components + + Hands-on area: exhibits to touch and discuss Jobwall & Guided …” „… 29.28 mm F or d_ Lo go _T R Z .p df · S ei te 1 Ford_Logo_TRZ.pdf · Seite 1 1 1 Top topics Plastic …”

M. Haverkamp Multisensory appearance of traditional and innovative surfaces – Optimal design for all senses S. 471-490

„… perceptual quality of plastic components. Fig. 4: Tabulated compilation of examples of the level of …” „… intuitively identified as a coated plastic, which through this perception reduces the authenticity and can …” „… such plastic parts are generally accepted when they feel cool and thus metallic. Visually awakened …”

G. Burk, J. Boës, C. Köhler, J. Werner Porsche 911 Turbo carbon wheel S. 407-418

„… enjoyment. The wheel, made entirely of carbon-fiber-reinforced plastic (CFRP), basically consists of two …” „… residual load-bearing behavior. It is thus possible, within certain limits, to recreate the plastic …”

M. Schneider, A. Cordella Antimicrobial treatment of textiles and decorative materials for passenger transport and car-sharing concepts S. 29-42

„… of artificial leathers and plastic films used as surface materials in the vehicle interior is also …” „… in the high range. About 10% of the total plastic production in Germany of VDI-Berichte Nr. 2343 …”

J. Götzelmann, M. Benitez, S. Adler, P. Petera Implementation of MuCell® in series production S. 513-522

„… important role in achieving CO2 targets. The proportion of plastic components in the exterior area is …”

S. Krömer Innovative Verarbeitung von Glasfasergittern im Spritzgussprozess S. 361-372

„… requirements for reduced emission values for new vehicles. In addition to lightweight steels and plastic-metal …”

D. Degenhardt, L. Greve Elasto-viskoplastisches temperaturabhängiges Materialmodell für ein Talkum-gefülltes PP/PE Copolymer S. 77-96

„… , non-linear plastic Poisson’s ratio and fracture strain under uni-axial tension. The model validation is …” „… .: Plasticity and fracture modeling of quench-hardenable boron steel with tailored properties. Journal of …” „… ., Van den Boogaard, A.H.: Plasticity and fracture modeling of three-layer steel composite Tribond 1200 …”

S. Bürger, A. Kaplangiray, K.-U. Lichi Automotive interior decorative bezels in the 2K reverse grain overmolding manufacturing process S. 373-388

„… avoiding sharp-edged transitions and angles, stagnation areas are excluded in which plastic could be …” „… consisting of employees of the plastics processor, of the material manufacturer and of the toolmakers under …” „… ' award from the Society of Plastics Engineering (SPE) for its decorative trim manufactured by the 2K …”

M. Trenktrog, C. Massonet, J. Ludwig, D. Backes Design and validation of functionally integrated interior components for energy-efficient vehicle cabin heating S. 233-254

„… for this application, which is why recourse is had to a thermally conductive plastic. With the aid of …” „… elements to plastics. These basically already have a high emissivity, which is why an optimization of this …”

J. Beck, S. Hofmann, R. Kupfer, A. Liebsch, M. Gude Multi-Material-Design für die automobile Großserie – Faserverbund-Hohlprofile und Spritzgieß-Knotenstrukturen in einem Prozess S. 163-184

„… facilities and launched joint ventures in China. Continental Structural Plastics (Auburn Hills, USA), one …” „… : https://www.plasticsinsight.com/csp-victall-signsagreement-to-build-auto-components-plant-in-china/ 14. Deutsche Gesellschaft für Internationale Zusammenarbeit. Deutsch-Chinesische Industrie 4.0 …”

C. Gundlach, S. Hartwig, M. Mannig, K. Dilger, M. Menzel, P. Lück Application of a hybrid test specimen for designing potting compounds in automotive electric-drive motors S. 201-216

„… EN ISO 868 October 2003. Plastics and hard rubber – determination of indentation hardness with a …”

A. Falke, M. Bohn, T. A. Osswald Der systematische Weg zu maßhaltigen Kunststoffbauteilen – Differenzierung zwischen Abnahmemaßen und Anwendungsmaßen S. 301-324

„… 20457:2018-09, Plastics moulded parts – Tolerances and acceptance conditions …”

S. Bürger, A. Kaplangiray, K.-U. Lichi Automobile Innenraum Zierblenden im 2 Komponenten-Umkehr-Textur-Überspritz- Herstellungsverfahren S. 389-406

„… hergestellten Dekorblenden von der Society of Plastics Engineering (SPE) mit dem Gewinn in der Kategorie …”

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