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VDI Wissensforum GmbH - International Conference on Gears 2017

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VDI Wissensforum GmbH (ed.)

International Conference on Gears 2017

Series: VDI-Berichte

Volume 2294 2017

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A. K. Shojaei, P. Volgers, M. Cassata Advanced modeling and experimental techniques for fatigue life prediction of plastic gears S. 1575-1582

„… is based upon Continuum Damage Mechanics (CDM) and provides an efficient tool for lifetime prognosis …” „… lifetime. This works aims at introducing an advanced Computer Aided Engineering (CAE) tool for plastic …” „… simulated through the gears’ lifetime. The developed tool can be utilized by design engineers in product …”

A. K. Shojaei, P. Volgers An improved lifetime prediction technique for plastic gears through finite element analysis and continuum damage mechanics S. 1109-1112

„… effects can be simulated through the gears’ lifetime. The developed tool can be utilized by design …” „… provides an effective tool to incorporate the cyclic plastic and creep deformation mechanisms. Another …” „… variation through the life of the plastic gears. The dissipation energies due to cyclic plasticity and …”

Titelei/Inhaltsverzeichnis

„… 3D computational tool suitable for planetary gearbox simulation T. Jurkschat, Improved …” „… Quality / Measurement M. W. Seidel, Grinding burn inspection – tools for supervising and 1003 A. Zösch …” „… upcoming 1051 M. Stangl demand H. B. Endeshaw, Estimation of remaining useful life of gears with 1063 S …”

A. Pogacnik, S. Beermann Measuring permissible root/flank stress of plastic gears according to the VDI 2736-4 S. 1541-1552

„… strength calculation according to the VDI 2736-2. To help test engineers, a software tool was developed …” „… conclusion, some remaining problems are discussed. For the calculation of achievable life time or for loads …” „… calculation requires wear factors. To help test engineers, a tool was developed, which is based on the VDI …”

C. Andersson Grinding or shaving? – Performance based economic decision support in the manufacturing of gears S. 1353-1364

„… at an automotive company with the purpose of developing an economically based decision support tool …” „… to develop a cost based decision support tool specially designed for gear manufacturers, to …” „… ) kA Tool cost (€/part) kM Maintenance cost (€/part) Ksum Sum of remainning costs …”

B. Schlecht, F. Müller, S. Schumann Simulation and measurement of tooth flank deviations on bevel gears caused by pitting and micro pitting S. 293-304

„… capacity regarding different failure modes can be calculated, e.g. micro pitting and pitting [4]. This tool …” „… ]. , , , , ∙ , ∙ , ∙ , ∙ , ∙ ∙ , ∙ , ∙ 2-1 Safety factor for contact stress Work hardening factor , Allowable stress number Life …” „… Local values Apart from the main influences of the local contact stress and the life factor , the …”

H. Yakaria Gear Data Exchange (GDE) – goLive S. 1235-1246

„… data between transmission manufacturers and their tool, machine and part suppliers. In this paper …” „… tools and machine manufacturers and users. GDE is developed by the VDI / VDE Technical VDI-Berichte Nr …” „… geometry data, GDE also allows the exchange of tool, machining process and measurement data. In this way …”

P. Kauffmann, P. Schäflein, V. Heuer PM technology for the future powertrain S. 1289-1298

„… gear by tool gears. The hydrostatic pressure of the rolling contact causes a collapse of the pores and …” „… a successful PM application, with the following benefits: Extended pinion gear life and …” „… density & lifetime and packaging efficiency. Powder Metal Process Chain Component quality is a …”

K. Matsuo, Y. Suzuki, K. Fujiki Accuracy analysis of workpiece and tool in the hobbing process using Taguchi Method S. 1331-1342

„… is used for the purpose of ensuring tool life in mass production operations. As shown in Fig. 15 …” „… standpoints of quality and tool life aspects as well. The foregoing analysis results made it clear that the …” „… the amount of tooth trace undulations with respect to quality and tool life aspects we well. (3 …”

J. J. Liou, S. Rakuff The development of worm drives S. 503-516

„… profile with a turning tool), ZN (straight sided normal profile with a turning tool), ZK (grinding wheel …” „… on a lathe by a knife tool with the straight edge, which aligned with the base tangent in a plane …” „… distribution, the material removal and material life of frank surface can be predicted. A new surface on the …”

S. Grützner Holistic simulation of gearboxes – system simulation S. 51-60

„… machines or generators (e.g. wind energy plants (WEP)) and therefore its life span. Reference [3 …” „… most important tool in the layout, improvement and analysis of systems and a decisive part of CAE …” „… lifetime of the mechanical components and reduce operational noise. In this paper we present the …”

M. McCormick, J. Michaud Isotropic superfinishing of high hardness steels – How using a custom REM ISF® process as a quality control, defect remediation, and isotropic superfinishing procedure can increase the performance of... S. 163-172

„… margins, and longer component life drives many of these efforts. Programs such as the Materials Genome …” „… resistance. Increases to material toughness and surface durability will result in longer component life due …” „… evaluation. While the presence of a residual machining pattern has been shown to reduce component life …”

B. Černe, D. Zorko, J. Duhovnik Semi-analytical method for the prediction of the flank temperatures of polymer gears during running S. 1611-1624

„… Increased temperatures due to frictional heat generation play a major role in the behaviour and life …” „… current sliding contact area [8]. In our contribution we implement suitable numerical tools in order to …” „… numerical integration tools. 2. Analysed gear geometries and loading conditions The analyses were carried …”

M. Brumm, H. Müller Cyber physical gear production system – Vision of industry 4.0 gear production S. 1209-1218

„… analysis is also needed for quality improvements, process optimization, tool life analysis and continuous …” „… tools from other machine tool manufacturers can be connected to the GearEngine. 1. Introduction …” „… different running behavior is not caused by the stability of the machine tool it is just related to the …”

L. J. Stocco, R. Gloeckner Smashing the efficiency barrier – A practical comparison of planetary and orbitless gear-heads S. 319-330

„… computed bearing life. VDI-Berichte Nr. 2294, 2017 319 In this paper, the Orbitless gear-head properties …” „… planet bearings for longer bearing life but has an offset between the input and output shafts that is …” „… bushings are interference fit into the planets. The L10 bearing life is calculated using the equations …”

D. Krüger, E. Leidich, I. Römhild, R. Heß, H. Linke Geometry, pitting and tooth root capacity of asymmetric gears S. 751-768

„… thickness, tooth height and tip radii of the tool is essential. The first investigation in this paper are …” „… hand. 2 Design Limits of Asymmetric Tool Gears In the industry hobbing is often used for the …” „… manufacturing of gears. For a hob without protuberance the tool profile consists of two straight sections …”

L. Gondecki, M. Weibring, P. Tenberge Simulation and test method for the lubricant’s influence on the wear and fatigue mechanisms on tooth flanks S. 29-40

„… fatigue are combined in a simulation tool, which is validated by several experimental investigations and …” „… , Ruhr-Universität Bochum, 2016. [8] Ruiz, C.; Chen, K. C.: Life assessment of dovetail joints between blades and …” „… , 2017 29 1. Introduction The lifetime of gears can be limited by different damage mechanisms as tooth …”

M. Kanters, B. van Wissen, R. Nickel Relevant tribological testing method for high performance plastic gears S. 1507-1518

„… . General comments DSM is a global material and life science company with a history dating back to the …” „… , paints, electrical & electronics, life protection, alternative energy, and bio-based materials. DSM …” „… . the model for sliding distance derived by Anderson and Eriksson [5], but tools such as KissSoft …”

J. Papies Load distribution in planetary gears considering effects of manufacturing tolerances with a statistical approach S. 783-794

„… achieved with this software tool. For computing planetary gear stages the subroutine LAPLAS was developed …” „… . This is the reason that Monte-Carlo simulations are performed. This is a stochastic tool based on a …” „… the operation time of the gearbox and is based on the standards for gear fatigue life calculation …”

A. Lohrengel, M. Heß Thrust cone bearings provide increased efficiency for helical gear units at moderate speed levels – Indications for possible energy saving potential in an expanded field of application S. 231-242

„… must safely withstand these mixed friction situations during the products life cycle. Unfortunately …” „… life cycle. VDI-Berichte Nr. 2294, 2017238 Since the availability of data on acceptable loads for …” „… common tool for the dimensioning of thrust cone bearings, as described in [3,5]. Therefore the flat …”

C. Weber, T. Tobie, K. Stahl Investigation on the flank surface durability of gears with increased pressure angle S. 173-184

„… hobbing tools the broad application of this toothing is due to its uniform transmission of motion. This …” „… involute toothings with αn ≈ 20° comprehensive calculation tools and methods such as ISO 6336 [6] are …” „… were stopped and rated as a pass. All tests were performed in the region of endurance life. The …”

B. Leupold, V. Janzen, G. Kotthoff, D. Eichholz Validation approach of PM gears for eDrive applications S. 119-130

„… design tools like KissSoft are used, both for gear rolling and forging powder metal gears unique …” „… allows to model the final shape and preform shape of the PM gear, the rolling tool shape and to feed …” „… the own developed predictive FEA tools for surface densification process, Figure 2. VDI-Berichte Nr …”

B. Winter Production cells in transition S. 1247-1250

„… possible. In practice, for example, the tool lifetime should be long enough or additional tools for the …” „… production systems. Similar machine-tools were grouped in areas with similar operations within the factory …” „… optimization of all components within the production-cells. This includes the main processes itself with tools …”

R. Meissner, M. Liewald, T. Benkert, M. Hiller, W. Volk Multi-component gearwheels and their manufacturing processes S. 1299-1306

„… generate more output per time while having a higher lifetime than forging tools. On the other hand, the …” „… ring as the die in the forging tool allows manufacturing the wheel body as well as joining wheel body …” „… investigated. Subsequently, geometric tool and blank parameters were determined regarding material flow [6 …”

J. Fechler, M. Böhm, S. Aberle, V. Merz A contribution to the NVH behavior of plastic gears in automotive applications S. 1531-1540

„… frequency range. Slowly changing dimensional parameters over the lifetime of the tool can cause higher …” „… with an excitation frequency of the gear set. Finite element simulations are an appropriate tool to …” „… the tool Process parameters VDI-Berichte Nr. 2294, 2017 1537 Handling of the parts, especially …”

G. Goch, K. Ni, Y. Peng, A. Günther Paradigm change in cylindrical gear metrology using areal measurement and evaluation S. 1025-1038

„… , and profile milling or profile grinding, the geometry of the tool determines the shape of the …” „… manufactured gear profile. The errors in the tool geometry leave VDI-Berichte Nr. 2294, 20171034 their mark on …” „… the profile, having the same effect on all teeth, since the same part of the tool usually cuts all …”

B. Bauer, R. Hambrecht, A. Kube Thermal analysis and optimization of gearboxes by simulation S. 917-926

„… Fluid Dynamics simulation technique has been proofed. CFD is a powerful tool that enables us to predict …” „… used in a more efficient way. Increasing the oil temperature is limited due to lifetime reduction …”

P. Tenberge, D. Kupka, T. Panéro Influential criteria on the optimization of a gearbox, with application to an automatic transmission S. 253-266

„… planet axis from the Finite Element tool included in the simulation software KISSsoft. We can then …” „… . For given transmission ratios, component lifetimes and safeties, or space restrictions, improvements …” „… as in the table 1, with a requested lifetime of 2 hours for each shifting gear. Fig. 2 …”

doi.org/10.51202/9783181022948

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VDI Wissensforum GmbH (ed.)

Automation 2018

Series: VDI-Berichte

Volume 2330 2018

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T. Meyer, S. Munske, S. Weyer, V. Brandstetter, J. C. Wehrstedt, M. Keinan Classification of application scenarios for a virtual commissioning of CPS-based production plants into the reference architecture RAMI 4.0 S. 773-784

„… phases of the factory life-cycle. The use cases presented will focus on accurate simulation and virtual …” „… and acceleration of all phases of the production life-cycle. They are intended to support …” „… life-cycle, from the integrated design of the product - process - production system, through the optimization …”

M. Ehrlich, D. Lang, M. J. Mytych, T. Malischewski, J. Jasperneite Preparing Smart Sensors for Industrie 4.0: Requirements, Potentials, and Solutions S. 995-1008

„… availability and additional data for the desired Life-Cycle Management [3]. Consequently, there is a huge …” „… usage within the Life-Cycle Management. In order to overcome these obstacles regarding the industrial …” „… , one of the main topics is the Life-Cycle Management of the sensors to improve the reliability and …”

F. Auris, H. Zipper, M. Brandl, S. Süß, Christian Diedrich Durchgängige Nutzung mechatronischer Anlagenmodelle über den gesamten Lebenszyklus automobiler Produktionsanlagen S. 25-36

„… Elektrotechnik und Elektronikindustrie (ZVEI): Life-Cycle-Management for Automation Products and Systems, 2012 …” „… be used continuously in all subsequent phases of the plant life cycle. 1. Einleitung Die …” „… Konstruktionsdaten können mit Hilfe von in CAD-Tools integrierten Simulationswerkzeugen FMUs erstellt werden. Ein …”

T. Jung, N. Jazdi, M. Weyrich Dynamische Co-Simulation von Automatisierungssystemen und ihren Komponenten im Internet der Dinge S. 745-758

„… ] Mathias Oppelt, Mike Barth, and Leon Urbas. 2015. The Role of Simulation within the Life-Cycle of a …” „… ist auf das jeweilige Simulationstool angepasst und muss für jedes Tool einmal entwickelt werden …” „… . Werden mehrere Modelle mit dem gleichen Tool modelliert, kann dieser spezifische Teil für jedes dieser …”

F. Mendoza, R. Braun Embedded Device Integration Technologies S. 307-318

„… set of use cases applicable throughout the entire life cycle of the industrial automation system. The …” „… generation tool that supports developers in migrating existing products to VDI-Berichte Nr. 2330, 2018316 …” „… OPC UA. It consists of a 3-step process described in Fig. 8. This tool was validated using a real …”

J. Lutz, M. Mühlhause, A. Lüder Robotic Process Automation (RPA) im Engineering – Ein neuartiges Konzept zur Automatisierung von Toolprozessketten durch Ingenieure S. 759-772

„… , Engineering-Workflows in modernen Engineering-Tools IT-gestützt verarbeiten zu können, was die Abhandlung von …” „… strukturierte Prozessen Engeineering-Tool-Landschaften automatisieren kann. Da RPA nicht zwingend direkte …” „… automatisieren können. Dies kann z. B. ein Prozess innerhalb des Engineerings (Tool 1: Export Basic Design-Daten …”

A. Pfeffer, L. Urbas Abbildung des modularen Sicherheits-Engineerings im Module Type Package S. 1055-1068

„… needed for the safety analysis from other tools like Batch Plus®, the Material Safety Data Sheet (MSDS …” „… , for the results an ontology is used to export them to other tools, e.g. PHAPro®. Most of the …” „… hazard analysis, hazard identification and scenario definition: Are the conventional tools sufficient …”

C. Hildebrandt, A. Fay, W. Klein, J. C. Wehrstedt Ontology-based Simulation of Manufacturing Systems in Open and Dynamic Contexts S. 663-678

„… ]), offering the ability to use a wide range of tools for rule-based reasoning, querying, and efficient large …” „… . manufacturing system´s topology, data for storages and transport, data for machines and tools as well as the …” „… . Therefore, the approach of this contribution has been applied, whereas the tool “Plant Simulation”1 has …”

doi.org/10.51202/9783181023303

Alexander Verl, Christian Brecher, Peter Klemm, Armin Lechler, Eckart Uhlmann, Jörg Krüger - Abschlussbericht FOR 1088 ECOMATION

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Alexander Verl (ed.), Christian Brecher (ed.), Peter Klemm (ed.), Armin Lechler (ed.), Eckart Uhlmann (ed.), Jörg Krüger (ed.)

Abschlussbericht FOR 1088 ECOMATION

Series: Fertigungstechnik

Volume 695 2017

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Literaturverzeichnis S. 161-172

„… Consumption Monitoring Concept for Energetic Optimization of Machine Tools. In 21st CIRP Conference on Life …” „… .; Schrems, S.: Simulation of the Energy Consumption of Machine Tools for a Specific Production Task. In …” „… 19th CIRP Conference on Life Cycle Engineering, University of California at Berkeley, Berkeley, USA …”

doi.org/10.51202/9783186695024

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wt Werkstattstechnik online

Browse Volumes: wt Werkstattstechnik online

wt Volume 95 (2005) Issue 7-8 ISSN Online: 1436-4980

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B. Denkena, H.-C. Möhring, A. Harms, S. Vogeler, H. Noske Können teure Werkzeugmaschinen auf längere Sicht günstiger sein?* – Entwicklung von Werkzeugmaschinen unter Berücksichtigung der Lebenszykluskosten S. 519-523

„… the long term – Development of machine tools in consideration of life cycle costs Abstract Equipment …” „… investments for new machine tools will be made more and more in consideration of life cycle costs in the …” „… future. In a German research project „LoeWe – life cycle orientated machine tool“ [1], a new machine tool …”

doi.org/10.37544/1436-4980-2005-7-8

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wt Werkstattstechnik online

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wt Volume 104 (2014) Issue 10 ISSN Online: 1436-4980

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J. C. Aurich, G. Mert Energieeffizienz von Werkzeugmaschinen S. 696-700

„… , life-cycle-oriented services present a high poten-tial for improving the energy efficiency of tools. In order to …” „… .: Product Models for Life-Cycle. CIRP Annals - Manufacturing Technology 50 (2001) No. 1, pp. 105-108 [11 …” „… End-of-Life-Phase des technischen Produkts [10]. Während sich erste Ansätze zur Gestaltung und Umsetzung von PSS auf …”

doi.org/10.37544/1436-4980-2014-10

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