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VDI Wissensforum GmbH - Dritev – Drivetrain For Vehicles 2018

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VDI Wissensforum GmbH (ed.)

Dritev – Drivetrain For Vehicles 2018

Series: VDI-Berichte

Volume 2328 2018

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N. Dudin, S. Ott, A. Albers, R. Misch, T. Rochlitzer Virtualizing validation processes of electrified powertrain generations

„… . Albers, IPEK – Institute for Product Engineering, Karlsruhe; R. Misch, T. Rochlitzer, AUDI AG …” „… . 2015]. Accordingly, carmakers are transitioning from pure hardware-based companies to more …” „… validation processes. In a research cooperation between IPEK – Institute for Product Engineering at the …”

M. Werra, A. Ringleb, C. Sieg, F. Küçükay Thermal behavior of 48 V hybrid systems

„… consumption. Therefore, the Institute of Automotive Engineering developed a modular simulation model based on …” „… . Based on measured loss maps of the two relevant electric machine’s components – winding and rotor with …” „… significant reduction of the fuel consumption. The Institute of Automotive Engineering developed a modular …”

R. Buchberger, O. Grieshofer, K. Puchner, R. Sereinig System optimization of electric drives in terms of lightweight design, acoustics and efficiency by means of modern transmission simulation methods

„… – Engineering Center Steyr, St. Valentin, Austria Zusammenfassung Die Entwicklung von Getrieben …” „… among the main conflicting engineering targets within developments of electric drive transmissions …” „… topology-optimization and fatigue software tools. Regarding acoustics an engineering process for prediction of air- and …”

U. Reichert, F. Busch, S. Ott, K. Bause Potential of lightweight design of a vehicle transmission by usage of high strength steels

„… components by using high strength steels Dipl.-Ing. U. Reichert, M.Sc. F. Busch, Dipl.-Ing. S. Ott …” „… lightweight construction of more efficient steel materials for massively formed components in vehicles and to …” „… massively transformed components such as shafts and gears. As a basis for determining the lightweight …”

J.-M. Veith, B. Krüger, A. Albers, M. Behrendt Torque prediction in vehicle drive trains based on bus signals using artificial neural networks

„… Torque Prediction in Vehicle Drive Trains based on Bus Signals using Artificial Neural Networks …” „… method which focusses on the use of artificial neural networks (ANN) for typical engineering problems …” „… . Especially in vehicle engineering, data collection is very timeand cost-intensive. The method described in …”

M. Hofstetter, D. Lechleitner, M. Hirz, M. Gintzel, A. Schmidhofer Multi-objective gearbox design optimization for xEV-axle drives under consideration of package restrictions

„… KG Engineering Center, Traiskirchen, Austria Kurzfassung Bei der Auslegung elektrischer …” „… and costs are typically set on system level. This imposes that deduction of component requirements is …” „… not unique and component properties interfere with each other. As a component of the powertrain …”

Titelei/Inhaltsverzeichnis

„… � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 79 Y. Endo, JATCO Ltd, Atsugi, Japan f Tools/Component optimization Churning oil path optimization …” „… , USA; V. Saxena, M. Schaefer, BorWarner Drivetrain Engineering GmbH, Ketsch The impact of efficiency …” „… enhanced drivetrain components on the energy consumption of electric and conventional vehicles …”

G. van Spijk, A. Klaassen, A. van der Leest, A. Brandsma, M. Tweehuysen CVT: dedicated to hybrid solutions – Setting the benchmark on all KPI’s

„… faster than ever and as a consequence powertrain engineering provides new solutions in the same pace …” „… . By this a new landscape is created in which all components from those carrying energy till those …” „… offers an excellent base to integrate electric components in existing powertrains. Its stepless variator …”

D. Bauer, M. Alexander Loss-optimized design of a high performance electrical machine for electric and hybrid cars

„… resulting component temperatures is investigated. For example, the additional winding losses due to current …” „… optimization workflows. Based on this toolchain an optimization considering maximum efficiency and -optimized …” „… cycle losses, value: 2 kWh/100 km Based on this scenario it can be shown that 600 € on battery cost can …”

R. Bredtmann, M. Beck, O. Mühlfeld, K. Olesen, O. Shajarati Robust multi-chip power module for effective integration to automotive powertrains – Danfoss DCM™1000 meets future automotive requirements

„… approach to engineering and a holistic understanding of its application. These requirements are motivated by a merger of drivetrain components …” „… tier-1 suppliers are required to take the challenge. Also, specialized component manufacturers within …” „… ) Electric axles with integrated chassis components, differential gear, electric motor and traction inverter b …”

C. Körtgen, G. Morandi, G. Jacobs, Achim Kramer Efficient development by means of automated calibration of tractor control units

„… . Christopher Körtgen, Institute for Machine Elements and Systems Engineering of RWTH Aachen University (MSE …” „… , electric and hydraulic components. This calibration process must be carried out for each tractor model and …” „… it is based on the subjective driving perception of an experienced calibration engineer on a test …”

A. Viehmann, R. König, S. Rinderknecht Investigation of gear shifts in a parallel-series hybrid powertrain with dog clutches in a demonstrator vehicle (two-drive-transmission with range-extender, DE-REX)

„… Systems in Mechanical Engineering (IMS), TU Darmstadt Kurzfassung Der „Doppel-E-Antrieb …” „… transmission with the drive shafts of the vehicle. Simulation based investigations have shown, that the …” „… efficiency based on shifting the load points by operating only one or both electric motors and using …”

A. Dietrich, H. Klampfl “Friction Stir Welding” – Lightweight through manufacturing technology – The path from a concept to revolutionary gearbox manufacturing

„… anticipate a noticeable increase of fuel consumption by the required additional mechanical components. An …” „… create a new product based on an alternative concept for joining light metal housings. The path of …” „… concept will be demonstrated on concrete prototypes. These units have been produced based on findings …”

L. Dedeleit, M. Ayeb, L. Brabetz Short circuit calculation of permanent magnet synchronous machines with comsol multiphysics

„… class electric vehicle (EV) and are thus representative for most EV. 2. PMSM Model based on …” „… fundamental current wave, the harmonic component can be neglected in the stationary state (11), so that the …” „… description of the transient SSC currents The transient currents are based on the same voltage equations as …”

J.-E. Moseberg, J. Kohlhoff, S. Hekeler Electric all-wheel drive: enhancing vehicle dynamics and driving safety by wheel-individual torque distribution – How to make use of the over-actuation of electrified vehicles

„… . Currently, Schaeffler Engineering is developing and validating a model-based control structure for the …” „… , Schaeffler Engineering GmbH, Nuremberg; M.Sc. J. Kohlhoff, Schaeffler Engineering GmbH, Werdohl; M.Sc. S …” „… maximization is demonstrated. 1. Vehicle Model The design of the feedforward control structure is based on …”

F. Leonardi, A. Munoz, L. Guo, F. Liang, M. Degner Electric machine design approaches for electrified powertrains

„… , Ph.D., Feng Liang, Ph.D., Michael Degner, Ph.D., Research and Advanced Engineering Ford Motor …” „… , there are many magnetic flux harmonic components in the stator core besides the fundamental flux which …” „… helps to produce torque. The 5th and 7th harmonic components are the major cause of torque pulsation for …”

M. Behzad, V. Saxena, M. Schaefer Thermal-hydrodynamic optimization of grooves in a wet clutch

„… ., Auburn Hills, Michigan, USA; Viren Saxena, Michael Schaefer, BorWarner Drivetrain Engineering GmbH …” „… based on the solution of Reynolds equation have gained more attention to provide quick results for THD …” „… OD is based on the assumption that the clutch pack is fully drained and therefore, there is no …”

doi.org/10.51202/9783181023280

VDI Wissensforum GmbH - International Conference on Gears 2017

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VDI Wissensforum GmbH (ed.)

International Conference on Gears 2017

Series: VDI-Berichte

Volume 2294 2017

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U. Kissling, M. Stangl The documentation of gearbox reliability – an upcoming demand S. 1051-1062

„… design engineer will lay out all the components of a machine based on such a request. But the methods …” „… for gear drives. Most standardized methods used to assess the strength of gearbox components such …” „… effective stress. The permissible stress is determined based on a failure probability of the material …”

M. McCormick, J. Michaud Isotropic superfinishing of high hardness steels – How using a custom REM ISF® process as a quality control, defect remediation, and isotropic superfinishing procedure can increase the performance of... S. 163-172

„… exceeding 60 minutes. 6. Recommended Manufacturing Procedure for C64 Components Based on REM’s work with C …” „… Ferrium® C64 and other alloys Martin McCormick, Justin Michaud, REM Surface Engineering, St. Neots …” „… , bearing, and airfoil industries. Increased component performance is imperative in these and other high …”

D. Strasser, S. Troll, R. Sperlich, J. Münch Reliability safeguarding for an 8 MW wind energy gearbox in serial production – Prototype and process development ensuring stable quality at the highest level S. 1085-1100

„… . 2294, 20171086 teeth. The component sizes and weight lead to advantages for logistics, material …” „… the Differential Gearbox Concept 3. Prototype Development 3.1 Reliability Engineering A strong …” „… comprehensive field experience with the Differential Gearbox Concept, an engineering experience of about 25 …”

A. Lohrengel, M. Heß Thrust cone bearings provide increased efficiency for helical gear units at moderate speed levels – Indications for possible energy saving potential in an expanded field of application S. 231-242

„… integrally geared compressors but are nearly unknown in other fields of gearbox engineering. The presented …” „… thrust cones towards gearboxes constructed with roller bearings. Based on simulations and experiments …” „… angle. Transmitting torque between pinion and gear leads to an axial force component, which usually has …”

M. Hein, T. Tobie, K. Stahl Test method for time-scaled fatigue tests of gear transmission systems S. 1073-1084

„… mandatory in order to specify all investigated components and their interactions. Based on the basic load …” „… load spectrum truncation is performed based on a detailed system analysis of the gearbox. Exemplary …” „… components in the transmission. The observed damage mechanisms are investigated locally and analyzed by …”

B. Kianian, C. Andersson Sustainability-conscious Powder Metallurgy gear manufacturing – An analysis of current manufacturing challenges S. 1251-1264

„… Engineering, Division of Production and Materials Engineering, Lund, Sweden Abstract This paper aims …” „… ]. The gear and transmission component manufacturing industry is an important sector as it provides one …” „… have emerged [4]. PM is a precision metal forming process for the production of components to final or …”

W. Wang, L. Han, Q. Yan, C. Xiang, Y. Li Research on the dynamic power split characteristics and the electric power coordinated control for a hybrid transmission system S. 131-142

„… for applying the hybrid electrical driving to the heavy vehicle. Based on the power-split scheme and …” „… nonlinear characteristics of the power components and transmission machine are introduced into the power …” „… light-duty vehicles, so most research on coordinated control between components is focused on how to suppress …”

A. K. Shojaei, P. Volgers, M. Cassata Advanced modeling and experimental techniques for fatigue life prediction of plastic gears S. 1575-1582

„… is based upon Continuum Damage Mechanics (CDM) and provides an efficient tool for lifetime prognosis …” „… applications, crack initiation is considered as the failure point for the component and the parts needs to be …” „… developed tool is based upon Continuum Damage Mechanics (CDM) and allows for simulation of progressive …”

B. Leupold, V. Janzen, G. Kotthoff, D. Eichholz Validation approach of PM gears for eDrive applications S. 119-130

„… Kotthoff, GKN Sinter Metals Engineering GmbH, Radevormwald; Dominic Eichholz, GKN Driveline Technology …” „… technology creates a fully dense component [1] - [4]. For surface densification technology, within the …” „… , hot forging process, shapes the component to its forged contour and generates a new metal matrix by …”

F. Yang, W. Bi Efficiency evaluation of multi-speed transmission S. 1101-1108

„… efficiencies of some components vary with the switch of shifts. Thus, some approaches can be proposed based on …” „… engineering, Shandong University, Jinan, China Abstract An approach to evaluate the efficiency of …” „… multi-speed transmission is proposed. Load dependent/load independent power losses of each component and idle …”

F. Concli, C. Gorla Numerical modeling of the churning power losses of gears: an innovative 3D computational tool suitable for planetary gearbox simulation S. 881-892

„… University of Bolzano, Bolzano, Italy; Carlo Gorla, Department of Mechanical Engineering, Milano, Italy …” „… new methodologies based on computational fluid dynamics. With respect to general-purpose commercial …” „… information about the correct lubrication of all the components unless with expensive tests. In the past, the …”

V. Angelopoulos, M. Hirsch PM gear rolling simulations using advanced plasticity material model and improved initial conditions S. 1277-1288

„… manufacturing components in many applications. The reason is the high productivity of geometrically complex …” „… process. The stages for manufacturing a component without secondary operations VDI-Berichte Nr. 2294 …” „… , 2017 1277 from powder metal are three; first iron based powder is mixed with carbon and other alloying …”

A. K. Shojaei, P. Volgers An improved lifetime prediction technique for plastic gears through finite element analysis and continuum damage mechanics S. 1109-1112

„… gears. The applicability of the fatigue software, which has been developed based on metal fatigue …” „… Aided Engineering, a fatigue computational platform has been developed for lifetime prognosis of …” „… plastic gears. The proposed approach is based upon concept of Continuum Damage Mechanics (CDM) and …”

D. Liang, B. Chen, R. Tan, C. Li Tooth profiles design and stress analysis of double helical gear transmissions with geometric elements constructed tooth pairs S. 411-420

„… paper. Generation principle and mathematical model of tooth profiles are proposed based on the …” „… are currently research focus for high transmission performance requirements. Based on the curve …” „… )nxi nyi nzin n n i represent the components of unit normal vector 0nin in the given normal. ( 1 …”

E. Chiappetta, D. Morrey Non-standard spur gear tooth profiles for improved epicyclic gear system performance in low speed applications S. 825-834

„… applications Erasmo Chiappetta, Prof. Denise Morrey, Department of Mechanical Engineering Mathematical …” „… element method. The gear design approach followed is based on the simple assumption that tooth size is …” „… generated by using multi parametric contour plots. This technique is based both on functional limitations …”

D. Ghribi, C. Peyrac, M. Octrue Shot peening of gear tooth flanks: Search for an optimal surface topography against the micropitting S. 153-162

„… (TDP)-CETIM (Technical Center for Mechanical Engineering Industries), Senlis, France Abstract The main …” „… in this study is based on comparative analyses between the calculations of sensitivity to …” „… : size of shot particles, coverage, etc). The work carried out in this study is based on the …”

M. W. Seidel, A. Zösch, K. Härtel Grinding burn inspection – tools for supervising and objectifying of the testing process S. 1003-1014

„… components causes problems regarding size and depth of the influenced area. The practical experience shows …” „… (e.g. type and level of grinding burn) on components. Furthermore, it is also impossible to do that in …” „… to be reproducibly manufactured in size, location and characteristic on the tested components …”

A. Miltenović, M. Banić, Ž. Mišković, R. Mitrović, V. Miltenović Prediction of heat generation in transmission bearings by application of FEM S. 1199-1208

„… the bearing components. Based on performed numerical research a new method for prediction of heat …” „… failure of sliding components. Temperatures on the surface and near the surface may become high enough to …” „… bearing: a case study, International Journal of Research in Engineering and Technology eISSN: 2319-1163 …”

B. Černe, D. Zorko, J. Duhovnik Semi-analytical method for the prediction of the flank temperatures of polymer gears during running S. 1611-1624

„… , Faculty of mechanical engineering, University of Ljubljana Abstract The work aims at developing a …” „… flank contact pressures and sliding speed patterns can be identified. Based on the stress and sliding …” „… temperature identification is based on a decomposition of the total contact temperature into a bulk …”

R. Meissner, M. Liewald, T. Benkert, M. Hiller, W. Volk Multi-component gearwheels and their manufacturing processes S. 1299-1306

„… Multi-component Gearwheels and their Manufacturing Processes R. Meissner, M. Liewald …” „… automotive applications are usually monolithic parts. Adapting the already known concept of multi-component …” „… gearwheels to those applications, allows to reduce the car’s weight. The presented multi-component …”

D. Krüger, E. Leidich, I. Römhild, R. Heß, H. Linke Geometry, pitting and tooth root capacity of asymmetric gears S. 751-768

„… the tensile stress component only. Then a method will be presented to assess the tooth root stress …” „… . 5: Construction of a root fillet with based on two Circles Fig. 6: Maximum dedendum of a …” „… component. However, due to the limited material extent in tooth tip direction, the material is softer and …”

M. Shuai, M. Shuai, J. Guoguang, Z. Yidu, L. Chao, H. Haruo Research on multiple-split load sharing characteristics of 2-stage external meshing star gearing system S. 769-782

„… System Mo Shuai, School of Mechanical Engineering, Tianjin Polytechnic University, Tianjin, China …” „… components of the star gear train respectively, and considering the floating meshing error resulting from …” „… is usually used as a floating component. When the star gear are loaded unevenly, the floating …”

Y. Wang, B. Peng, G. Liu, L. Liu Design of transmission accuracy of the involute cylindrical gear-worm gear system under large temperature difference based on FE method S. 491-502

„… are given. Then, based on the finite element method, the thermal deformation of each component at …” „… Temperature Difference Based on FE Method Y. Wang, B. Peng, CALTR&D Center, China Academy of Launch …” „… Vehicle Technology, Beijing, China; G. Liu, L. Liu, Shaanxi Engineering Laboratory for Transmissions and …”

M. Schwenk, J. Hoffmeister, J. Hermes Prediction of local load carrying capacity for gears – a materials science approach S. 989-1002

„… thermodynamically-based diffusion and phase transformation models allow heat specific chemical compositions to be …” „… knowledge of the component properties after case hardening is very important in order to allow more precise …” „… carburizing temperature TCarb. Once the carburizing process is finished, the component is quenched in order …”

J. Lohmiller, J. Hoffmeister, J. Hermes, M. Ansorg, H. Dhonau Development and investigation of austempered ductile iron (ADI) for thick-walled gear components S. 963-976

„… Development and investigation of austempered ductile iron (ADI) for thick-walled gear components …” „… stressed gear components due to the possibility to design complex structures requiring a combination of …” „… and quenched and tempered steels, and is often used when components on the one hand have a complex …”

L. Gondecki, M. Weibring, P. Tenberge Simulation and test method for the lubricant’s influence on the wear and fatigue mechanisms on tooth flanks S. 29-40

„… . According to his approach the local energy input also rises with an increasing Rockwell hardness. Based on …” „… is detected by a criterion which is based on the Ruiz and Chen calculation method [8]. This …” „… conditions. The test rig is based on the FZG test rig VDI-Berichte Nr. 2294, 201732 according to DIN 14635-1 …”

J. Papies Load distribution in planetary gears considering effects of manufacturing tolerances with a statistical approach S. 783-794

„… leads to the question to what extent the derived equations are applicable in the day-to-day engineering …” „… based on RIKOR (versions RIKOR I and RIKOR J) to supplement the program core for computing planetary …” „… the question arises to what extent such equations are important in the day-to-day engineering …”

H. B. Endeshaw, S. Ekwaro-Osire, F. M. Alemayehu, J. P. Dias Estimation of remaining useful life of gears with uncertainties in loading and material parameters S. 1063-1072

„… Engineering, Texas Tech University, Lubbock, Texas, USA; Prof. F. M. Alemayehu, School of Engineering …” „… , respectively, ∆N is the added number of cycles to the component, ∆ is the (k - 1)th the SIF range for mode I …” „… was developed based on the ASTM standard for cycle counting in fatigue analysis [13] was employed to …”

C. Brecher, C. Löpenhaus, M. Schroers, T. Frech, P. Scholzen Optimization of NVH behavior of gears by alternative gear materials S. 539-552

„… gear body and ends up in airborne noise due to the noise radiation of structural components [2]. On …” „… allows for the evaluation of the noise optimization potential of alternative gear materials based on the …” „… gear body and the transmission components (path) and is emitted in airborne noise by the structural …”

T. Jurkschat, T. Lohner, K. Stahl Improved calculation method for load-dependent gear losses S. 893-904

„… of load-dependent gear loss is mainly based on (i) gear loss factors derived from simplified load …” „… distributions and (ii) a mean coefficient of friction derived from empirical equations based on spur gears …” „… coefficient of friction according to the state of the art are mainly based on empirical data derived from …”

B. Schlecht, K. Neikes, E. Leidich, S. Hauschild Is the mean stress effect for shafts dependent on the geometry, material or load? S. 1145-1152

„… . Most of these estimations are based on results for alternating loads at zero mean stress and tensile …” „… is based on. (FVA 321 VI Mittelspannungseinfluss bei Wellen und Achsen) 8. References [1] A …” „… . 74–106 [2] GOODMAN, J.: Mechanics Applied to Engineering: London, 1899 [3] GERBER, H.: Bestimmung der …”

Z. Roth, J. Opferkuch High load capacity gear root fillet contour with a bézier curve S. 719-732

„… cross-section modifications and transitions. For this purpose, notches at a variety of engineering components …” „… Technical University, München 1 Introduction The strength of a component is determined by the tension in …” „… in-house software program, which is iteratively based upon the Finite Element Method. The optimization of …”

L. Liu Tooth contact analysis of a new type of face gear drive S. 457-466

„… and ycR are the cX and cY components of cR ; xn and yn are the cX and cY components …” „… spherical gear. Journal of Japan Society of Mechanical Engineering 66 (2000) 6 pp. 1975-1980 [5] Xiao, L …” „… Institution of Mechanical Engineers, Part E: Journal of Process Mechanical Engineering 231 (2017) 2 pp …”

B. Schlecht, C. Ulrich, J. Bräunig Investigations on the influence of anisotropic material properties of gear teeth on their macroscopic behavior S. 659-668

„… transmissions. The new production process for gears implies a different component behavior, which has to be …” „… based on [1], trying to give a comprehensive description of the topic. Besides the basic investigations …” „… : - Calculation of the mean stiffness tensor based on the assumption of a constant state of strain within the …”

L. J. Stocco, R. Gloeckner Smashing the efficiency barrier – A practical comparison of planetary and orbitless gear-heads S. 319-330

„… Engineering, Faulhaber Group, Clearwater, FL, USA Abstract An Orbitlesspat.pend. gear-head is a novel …” „… are summarized. Three prototype gearheads are constructed using off-the-shelf components. Load …” „… that the applied motor torque HS consistent. It is computed based on an estimated 88% Planetary …”

R. Saito, Y. Suzuki, K. Matsuo The effect on tooth root breakage strength of tooth root shapes resulting from differing hobbing conditions S. 733-740

„… , Kanagawa, Japan; Dr.-Ing. Yoshitomo Suzuki, Engineering Management Department, JATCO Ltd, Shizuoka …” „… material components and their hardness, and parameters relating to the materials like residual compressive …” „… from the hob specifications (Fig. 1). B) A virtual hob like that shown in Fig. 2 is calculated based …”

C. Gosselin, E. Fritz, L. Seiler CnC manufacturing of circular faced cylindrical gears S. 1343-1352

„… components of the pinion and gear normal vectors are equal. The series of true conjugate contact points …” „… the gear and 3 mg is the theoretical angular position of the gear, based on the pinion angular …” „… Engineering and Naval Architecture, University of Zagreb). [4] Jiang Y-Q., Hou L., Zhao Y., The Equation of …”

doi.org/10.51202/9783181022948

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VDI Wissensforum GmbH (ed.)

Automation 2021

Series: VDI-Berichte

Volume 2392 2021

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T. Zeun, A. Frotzscher, A. Nicklas, E. Schmitt, D. Schulze-Zipper, H. Zipper Selbstorganisation und Co-Management verteilter Automatisierungssysteme mit dem Kommunikationssystem S. 751-762

„… methods of skill-based VDI-Berichte Nr. 2392, 2021 751 engineering for self-organization and …” „… self-organization are: Skill-based workflow for the engineering of the control task Properties represent …” „… des fähigkeitenbasierten Engineerings zur Selbstorganisation und Kollaboration der verteilten …”

D. Göllner, T. Klausmann, M. Kiele-Dunsche, H. Stichweh Creation and Usage of Digital Twins in the Life Cycle of an Automation Solution S. 75-86

„… , relevant information of the machines as well as the included components are available from the engineering …” „… . Deriving the initial DT-data for industrial components from existing databases is the first presented use …” „… case. Secondly, the creation of machine-DT from tools in the engineering phase of the machine is …”

S. Janzen, N. Öksüz, J. Sporkmann, M. Schlappa, J. Gerhard, L. Ortjohann, P. A. Becker Smart Resilience Services for Industrial Production S. 621-636

„… various stakeholders, special emphasis is given to AI-based data analytics components and real-time …” „… . Ortjohann, Machine Tools and Production Engineering, RWTH Aachen University, Aachen; P. A. Becker, deZem …” „… Science Forschung, dem Requirements Engineering und dem Service Engineering. Abstract (optional) In …”

S. Grüner, M. Hoernicke, A. Kehl, C. Barth, M. Freund, M. Hoffmeister, T. Klausmann Integration von Module Type Package und Industrie 4.0 Verwaltungsschale S. 421-432

„… specification of process module interfaces called Module Type Package (MTP) [2]. An MTP file (based on the …” „… , i.e., OPC UA [6]. The MTP description files are interpreted during the engineering phase by an …” „… orchestration component of the MTP specification called POL (Process Orchestration Layer), where the engineer …”

N. Schoch, J. Schlake, S. Grüner, J. Heuschkel Orchestration of Co-Simulations with FMU Integration as a Service S. 447-460

„… , Simulation-based Calibration & Optimization and Holistic Engineering, simulation of complex systems is getting …” „… many use cases including Digital Twins, Virtual Commissioning and Holistic Engineering, simulation of …” „… future-proof, as they comply with AAS, OPC UA, and cloud-based simulation architectures. AAS-based models …”

M. Blumenstein, A. Fay, A. Stutz, M. Maurmaier, M. Barth Vergleich und Zusammenführung des Open Process Automation Standard (OPAS) und der VDI/VDE/NAMUR 2658 S. 261-274

„… engineering workflow is presented building on the presented component-based automation approach. 1 …” „… , herstellerunabhängige Austauschbarkeit von Komponenten. Weiterhin wird ein Engineering-Workflow präsentiert, der auf dem …” „… werden. 2.4 Konfiguration Im Rahmen des Konfigurationsaspekts soll ein Engineering-Workflow für Anlagen …”

L. Hundt, M. Wiegand, A. Lüder, T. Meyer Das AutomationML Komponentenmodell S. 433-446

„… brings together all engineering-relevant information about an automation component and its …” „… Engineering-relevanten Informationen zu einer Automatisierungskomponente und deren Zusammenhänge in einem konsistenten …” „… müssen verschiedene Aspekte berücksichtigt und kombiniert werden. Die einzelnen Engineering-Disziplinen …”

C. Sonntag, D. Wolff, D. Bleidorn, E. Balling, F. Marx Maximizing Efficiency and Transparency in Batch Processing with Simulation-driven Predictive Decision Support S. 249-260

„… that are interwoven and interdependent based on highly complex constraints on resources, unit …” „… availability, and production sequencing. Consequently, decisions are often based on experience and intuition …” „… . The INOSIM Foresight system is based on the INOSIM simulation software suite [3]–[5]. Via generic …”

V. Gowtham, A. Willner, W. Pilar von Pilchau, J. Hähner, M. Riedl, N.-S. Koutrakis, J. Polte, E. Uhlmann, J. Tayub, V. Frey A Reference Architecture enabling Sensor Networks based on homogeneous AASs S. 5-16

„… A Reference Architecture enabling Sensor Networks based on homogeneous AASs V. Gowtham …” „… established by a calibration which is traceable to a known reference and based on Système International (SI …” „… important components of the physical process as well. In this paper we will use the term asset for a …”

A. Karaagac, J. O. Schmitt, D. O. Schulz Bridging the Gap in Digital Systems using Automated Model Transformation Concepts S. 169-182

„… presents a demand-based approach where the applications describe the information demand towards unknown …” „… fundamentals of engineering-, SCADA- or analytic-tools aiming application development. Although these standards …” „… prototype based on a cloud platform and a real use case of a Gearless Mill Drive (GMD). The remainder of …”

S. Merkelbach, L. Urbas, J. Gatter, R. Tan, M. Gärtler, R. Gedda, F. D. Bähner Automatic Detection of Start and End Times of Batch Phases for the Process Industry S. 477-490

„… . Introduction Data enables enterprises to make objective decisions based on quantitative criteria. Usable …” „… . Furthermore, if no batch statistics are archived, it may be possible to infer these statistics based on time …” „… approaches to the detection of phases using industrial data: 1. Classification of batch phases based on …”

A. Jebari, H. Mettler Integriertes Vorgehensmodell für die Planung und Realisierung von modularen Plug & Produce Systemen in der Pharmaproduktion S. 293-304

„… Anlagenplanungsdaten bietet. AutomationML hat das Ziel den Austausch von Engineering-Daten in einer heterogenen …” „… Tool-Landschaft von modernen Engineering-Tools für verschiedene Planungsdisziplinen wie zum Beispiel Mechanisches …” „… klassischen Engineering-Workflow sind dabei: Prozessentwicklung (Process Design) Konfiguration …”

R. Kremser, N. Grabowski, D. Tutsch, R. Düssel, A. Mulder Comparison of different spike detection methods in Hall-Héroult cells S. 763-0

„… reliable detection model. Dion et al. [9] developed an indicator based on measurements of the vanadium …” „… principal component analysis, which was tested on two samples from two different pots. With the …” „… developing spike detection models based on ACM. Martel [13] uses Hidden Markov Models to detect spikes …”

A. Löcklin, M. Müller, M. Weyrich, C. Kotsch, K. Krüning, M. Rentschler, C. Ebert Testen 4.0 in der Automatisierungstechnik: Agiles modellbasiertes Testen vernetzter Systeme und Komponenten S. 335-352

„… Komponenten Testing 4.0 in Industrial Automation: Agile Model-Based Testing of Networked Systems and …” „… Components A. Löcklin, M. Müller, Prof. Dr.-Ing. Dr. h. c. M. Weyrich, Institut für …” „… rekonfigurierbarer Anlagen ist ein erhöhter Engineering- und Testaufwand notwendig. Jede zusätzliche Funktion samt …”

N. Öksüz, S. Bouschery, M. Schlappa, J. Sporkmann, M. Unterberg Towards an Artificial Intelligence based Approach for Manufacturing Resilience S. 649-664

„… Towards an Artificial Intelligence based Approach for Manufacturing Resilience N. Öksüz …” „… Production Engineering (WZL), RWTH Aachen Kurzfassung Die aktuelle COVID19-Pandemie hat bereits …” „… hurdles of an AI-based resilience measurement based on the approach are explained. 1. Introduction …”

N. Maisch, M. Both, J. Müller Interoperable Interaktionen semantisch heterogener Industrie 4.0 Komponenten auf Basis einer Capability Ontologie für die Technische Gebäudeausrüstung S. 691-704

„… Skill-based Engineering of Industrial Automation Systems *. 2018 IEEE 23rd International Conference on …” „… Beschreibungen mit großem händischem Engineering verbunden ist. Bild 1: Händisches Engineering zum Einbinden …” „… und Energie: Describing Capabilities of Industrie 4.0 Components (2020) [4] McCrae, J. P.: The …”

A. Stutz, M. Maurmaier, M. Eckert, H. Mannheim, H. E. Akar Rezeptbasierte Orchestrierung einer modularen kontinuierlichen Prozessanlage – Ergebnisse und Erkenntnisse aus dem Forschungsprojekt ENPRO2-ORCA S. 275-292

„… Prozesseinheiten (Process Equipment Assembly, PEA) wird der Engineering-Aufwand und das finanzielle Risiko in der …” „… Netzwerk zu verbinden und entsprechend des nachfolgenden Engineering-Workflows in das POL-Projekt …” „… der evaluierten modularen kontinuierlichen Prozessanlage 4.2 Engineering-Workflow bei einer …”

Titelei/Inhaltsverzeichnis

„… – Digitaler Zwilling A Reference Architecture enabling Sensor Networks based on homogeneous AASs …” „… . . . . . . . 197 G. Persico, A. Fischer, DEMAG Cranes & Components GmbH, Wetter; M. Riedl, D. Tran, Institut für …” „… -Verwaltungsschalen als Wegbereiter für optimierte Engineering- und Betriebsprozesse in der prozessnahen …”

M. Ostermeier, N. Maisch, M. Both, R. Ulmer, J. Müller BIM im Betrieb durch lebenszyklusübergreifende Verfügbarkeit von Anlagendaten auf Basis von I4.0-Verwaltungsschalen S. 131-140

„… der Anlage begleiten [2]. Dadurch kann ohne manuelle Aufwendungen für das Engineering sowohl auf die …” „… können, wurden die vier Use Cases Identification, Configuration, Optimised Operation und Value Based …” „… „Value Based Services“ wird unter anderem durch das Teilmodell Maintenance abgedeckt. Dort werden …”

C. Siegwart, F. Scherhag, K. Pervölz, G. Frey Ontologiebasiertes Security Management S. 365-376

„… Ontologiebasiertes Security Management Ontology based Security Management Christian Siegwart …” „… companies, especially small and medium-sized enterprises (SMEs). In this paper, an ontology-based security …” „… Component/Product unterteilt sind. Die IEC 62443 hat sich als Branchenstandard im VDI-Berichte Nr. 2392, 2021 367 …”

S. Baer, S. Pol, D. Turner, F. Baer, T. Meisen Scaling a Reinforcement Learning Approach for Online Job Shop Scheduling in Flexible Manufacturing Systems to Various Products S. 505-516

„… they plan their route based on dynamic obstacles and workers walking around. This adds to the chance …” „… self-learning, has less engineering effort to set up and adapt, and would be scalable and generalizable, so …” „… generalization to unseen job specifications, as we believe that this is a crucial component to prove the …”

J. Fischer, R. Rosen, F. G. Listl, A. Sohr, J. C. Wehrstedt Assistenzsysteme der nächsten Generation für Produktionssysteme S. 461-476

„… main components of this architecture are a DPC coordinator who orchestrates various functions, a …” „… der Ideenfindung, beim Design, der Konstruktion, dem Engineering anfallen oder erhoben werden den …” „… relevanten digitalen Artefakte, einschließlich Design-, Konstruktions- und Engineering- Daten sowie …”

doi.org/10.51202/9783181023921

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Automation 2019

Series: VDI-Berichte

Volume 2351 2019

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Y. Zhou, M. Allmaras, A. Massalimova, T. Schenk, A. Sohr, J. C. Wehrstedt Assist System Framework for Production Priorization – Flexible Architecture to integrate Simulation in Run-Time Environment S. 27-40

„… . Leon, „Automatic Model Generation for Virtual Commissioning based on Plant Engineering Data“, IFAC …” „… , und T. Karhela, „Automatic Generation of Dynamic Simulation Models Based on Standard Engineering Data …” „… developed based on this framework to prioritize production orders in an adaptive factory. 1 …”

J. C. Wehrstedt, B. Groos, W. Klein, V. Malik, S. Rothbauer, M. Zeller, S. Weiß, B. Böhm, J. Brings, M. Daun, B. Caesar, A. Fay, C. Hung Koo, M. Vorderer A Seamless Description Approach for Engineering Methods Illustrated for Industrie 4.0 Scenarios S. 465-480

„… Model-Based Engineering of Embedded Systems. Cham: Springer International Publishing, 2016. [5] M. Daun, P …” „… . Bohn, J. Brings, and T. Weyer, “Structured Model-based Engineering of Long-living Embedded Systems …” „… A Seamless Description Approach for Engineering Methods Illustrated for Industrie 4.0 Scenarios …”

C. Groß, H. Abuwaik, M. Aleksy Plug & Use von Anwendungen zur Zustands- und Prozessüberwachung im 5G-fähigen Industriellen Internet der Dinge S. 855-866

„… use functionality. Based on the two use cases, we derive the requirements and discuss the design …” „… decisions. Subsequently, we present a novel approach for an edge computing-based plug & use commissioning …” „… for a plug and use commissioning procedure to reduce and limit the deployment, engineering, and …”

K. Land, B. Vogel-Heuser, D. Förster, M. Sagerer Beherrschung rasant wachsender Variantenvielfalt im Testmanagement von varianten und versionsreichen mechatronischen Automatisierungsprodukten S. 575-584

„… component-based software retesting using uml state chart diagram. ICECT (2011) S. 364-368 [8] Weiß, M …” „… mechatronische Produkte durch Verknüpfung vorhandener Engineering-Dokumente. EKA (2018) S. 1-10 [9] Felderer, M …” „… [1]. This requires a drastically increasing flexibility of the components contained in the production …”

J. Elsner, R. Mueller, S. Thümmel Flooded Edge Gateways – Real-Time Aggregation of High-Density Data Using Complex Event Processing and Machine Learning S. 719-730

„… completely based on opensource technologies and can therefore also be used in smaller companies …” „… Azure IoT Edge which is developed by Microsoft for the area of Edge Computing [8]. Based on IoT Hub …” „… stream joins can only be performed to a very limited extent, since only time-based windows are available …”

T. Schenk, A. Botero Halblaub, R. Rosen, T. Heinzerling, J. Mädler, A. Klose, S. Hensel, L. Urbas, C. Schäfer, S. Bröcker Co-Simulation-based virtual Commissioning for modular process plants – Requirements, Framework and Support-Toolchain for a Virtual Automation Testing Environment S. 229-242

„… engineering till POL validation. The PEA vendors deliver their fully engineered and validated MTP based …” „… Generation for Virtual Commissioning based on Plant Engineering Data,” IFAC Proceedings Volumes, vol. 47, no …” „… , “Automatic Generation of Dynamic Simulation Models Based on Standard Engineering Data,” presented at the …”

D. Sun, S. Willmann, S. Sathananthan, S. Hoch, D. Gamrad, A. Gladisch, E. Simsek, J. Myrzik Deep Auto-encoder-based Approach for Dependability Assessment of Industrial Wireless Network S. 1047-1070

„… Deep Auto-encoder-based Approach for Dependability Assessment of Industrial Wireless Network …” „… deep auto-encoder based approach is proposed to address the dependability assessment problem. To …” „… . Daher wird ein deep auto-encoder based Ansatz vorgeschlagen, um das Prob-lem der …”

S. Malakuti, J. Schlake, C. Ganz, K. E. Harper, H. Petersen Digital Twin: An Enabler for New Business Models S. 807-820

„… non-linear model-based predictive control speeds up unit start while obeying the thick-walled components …” „… (Create/Read/Update/Delete) data exchange with cascading side effects based on role Writing and reading key-value pairs …” „… tier by generating events associated with information access. Request-based information access …”

T. Gamer, B. Kloepper, M. Hoernicke, V. Biagini, M. Subasic, C. Gross Autonome Systeme – Eine Industrie-Sicht auf Autonomie – Anwendung einer Taxonomie auf eine autonome Anlage S. 705-718

„… intelligent components. Therefore, VDI-Berichte Nr. 2351, 2019 705 despite the already impressive technical …” „… possibilities of AI, the transition to autonomy will happen stepwise. Based on a basic taxonomy of autonomy …” „… , opportunities arise in other lifecycle phases like design, engineering or maintenance. Additionally, autonomy …”

A. Stutz, M. Maurmaier Dezentralisierte Kommunikationsarchitektur für direkte Modul-Modul-Interaktion auf Basis von standardisierten Konstrukten der VDI/VDE/Namur 2658 S. 343-360

„… on a broker-based pattern, with a centralized data exchange component [1]. Modules rather their OPC …” „… Anforderungen aus Kapitel 1 zu erfüllen. Im nächsten Kapitel wird ein möglicher Engineering-Ansatz vorgestellt …” „… Module-Module-Interaction based on standardized elements of VDI/VDE/Namur 2658 Andreas Stutz M.Sc., Dr.-Ing. Mathias …”

M. Klein, B. Maschler, A. Zeller, B. Ashtari Talkhestani, N. Jazdi, M. Weyrich, R. Rosen Architektur und Technologiekomponenten eines digitalen Zwillings S. 89-102

„… eine detaillierte Multi-Domain-Simulation während der Engineering-Phase [29]. Somit ist er ein …” „… aktuelle Inbetriebnahmezeit [29]. Auch können die Engineering-Modelle während des Betriebs verwendet …” „… Verwendung von Engineering-Modellen während des Betriebs oder die Korrelation von Echtzeitdaten mit …”

D. Göllner, M. Kiele-Dunsche, R. Bernijazov Vorstellung und Anwendung einer Methodik zur Identifikation und Analyse von Anwendungsfällen als Basis für die Ausgestaltung von I4.0-Verwaltungsschalen S. 585-600

„… „Engineering-Operation-System“ verwendet. Dieses fiktive System kennt alle Komponenten und kann deren Verwaltungsschalen …” „… data between systems and components. To this end, the so-called I4.0 asset administration shell …” „… derivation of concrete information models based on customer needs. As an example, the developed method is …”

C. H. Koo, M. Vorderer, S. Schröck, J. Richter, A. Verl Assistierte Risikobeurteilung für wandlungsfähige Plug-and-Produce Montagesysteme – Ein Beitrag für die sichere Inbetriebnahme wandelbarer Systeme S. 41-54

„… Engineering-Aufwand aufgebaut werden [4]. Sicherheitstechnisch stellt diese hohe Wandlungsfähigkeit allerdings eine …” „… modules without significant engineering effort [4]. From a safety point of view, this high versatility …” „… publication presents an innovative concept for an assisted risk assessment based on a software solution that …”

Michael Kessler APL bringt Ethernet ins Feld in der Prozessanlage – Stand der Arbeiten – Ausblick – Anwendungen S. 383-396

„… based communication all the way from the field to the “Cloud”. Other than today’s Fast Ethernet …” „… . Prototypes of field devices and infrastructure components are showing the feasibility and demonstrate how …” „… Engineering. Viele Anwender wollen jetzt die nächsten Schritte in Richtung Digitalisierung mit Industrie 4.0 …”

doi.org/10.51202/9783181023518

VDI Wissensforum GmbH - Commercial Vehicles 2021

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VDI Wissensforum GmbH (ed.)

Commercial Vehicles 2021

Series: VDI-Berichte

Volume 2380 2021

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H. Ulmer, M. Rothschuh, F. Brinkmann, R. Wascheck, T. Delebinski eDrive & Fuel Cell powertrain systems engineering for commercial vehicles S. 55-72

„… off-the-shelf components, indepth understanding of electrified and hydrogen based propulsion systems, an ISO …” „… introduced and evaluated a holistic, Systems Engineering based development process for commercial vehicle …” „… , Model-Based Systems Engineering (MBSE) are beneficial for an effective system design, combining all …”

T. Schulz, S. Herrmann Data-driven selection of vehicle variants for the E/E integration test – Increasing variants and complex technology versus test coverage S. 81-96

„… function-oriented and based on a risk analysis. This paper describes how this procedure can be supported, among …” „… which, based on a modeling of the variant diversity with feature models, enables an automated …” „… linking of vehicle configurations, components and functions variability. In addition, non-functional …”

T. Mrazek, K. Puchner, D. Übellacker Fatigue development of a 10x10 commercial vehicle frame using dynamic and/or strength simulation, virtual iteration and component testing together with measurement data acquisition S. 73-80

„… , virtual iteration and component testing together with measurement data acquisition Dipl.-Ing. Dr …” „… . Thomas Mrazek, Dipl.-Ing. Klaus Puchner, Dipl.-Ing. (FH) Daniel Übellacker, Engineering Center Steyr …” „… component design in the form of load data for use already in very early phases of development. In order to …”

J. Ebert, Cornelia Keller-Ebert Lightweight construction and cost reduction – a lean, agile MSCDPS® product development process S. 43-54

„… , which describes a documented approach and is continuously developed based on the results of previous …” „… development process. The process is based on a simple production philosophy. Figure 2 shows the principles of …” „… the MSCDPS® production philosophy. Fig. 2: The MSCDPS® production philosophy Scales at component …”

N. Rossel, M. Sommer, E. Sax Automated and networked city buses – Optimized, demand-oriented service through intelligent use of data S. 215-228

„… industry is based on a preventive approach, where components are either replaced within a schedule …” „… powertrain for the vehicles must be further improved and the operation strategy can be optimised again based …” „… data analytics and a prediction of the state of one component or system during the on-going operation …”

L. Heber, J. Schwab, T. Knobelspies Thermoelectric generators for heavy-duty vehicles as an economical waste heat recovery system S. 17-32

„… components are developed and implemented. Fig. 1: Methodical approach based on the systems engineering …” „… design with modern simulation methods allows the evaluation of the technology based on fuel and emission …” „… . Natural gas engine based on the Otto engine principle offer greater potential for waste heat recovery …”

D. Morgenweck, M. Großmann, W. Fakler, M. Lamke, F. Bitzer ZF E-Mobility products and software for commercial vehicles S. 1-16

„… , Plug-in Hybrid, BEV and FCEV. It is vital to meet the needs of the respective segments with components …” „… commercial technology approach: A kit that consists of electrical, mechanical and software components. One …” „… respective segments with components that can be used in as many applications as possible. In the sections …”

Titelei/Inhaltsverzeichnis

„… respective participants based on personal insights lecturers or authors again. Printed in Germany. ISSN …” „… engineering for commercial vehicles � � � � � � � � � � � � �55 H. Ulmer, M. Rothschuh, F …” „… frame using dynamic and/or strength simulation, virtual iteration and component testing together with …”

C. Glöggler, C. Neuschl, A. Zaiser, D. Denzel Health & safety in public transport – Better climate and optimized hygiene in times of COVID-19 S. 229-244

„… home, and psychological components related to traveling on public transport, there has also been a …” „… initiated by Daimler Buses. The vehicle manufacturer can develop the necessary technical components and …” „… appearing that have not previously found their way into automotive engineering in this form. One example …”

T. Mauthner, G. Hasenbichler, B. Henriques Intelligent automated driving features for refuse collection vehicles S. 189-204

„… decomposed to function components as presented in Fig. 4: - Obstacle detection: based on Lidar data, static …” „… hybrid AD features enabling higher efficiency in refuse collection. Based on the MFTBC eCanter platform …” „… and E/E VDI-Berichte Nr. 2380, 2021190 engineering as well as vehicle design and workshops. Therefor …”

doi.org/10.51202/9783181023808

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