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VDI Wissensforum GmbH - Dritev – Drivetrain For Vehicles 2018

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VDI Wissensforum GmbH (ed.)

Dritev – Drivetrain For Vehicles 2018

Series: VDI-Berichte

Volume 2328 2018

Results in this title

K.-P. Fritsch Industry 4.0 in the automatic transmission production

„… efficient production processes. By the IoT (Internet of Things), products in the private sector are …” „… production processes. For this reason, the implementation of Industry 4.0 is not only purely strategic, but …” „… the driving forces behind the digital networking of production processes and adjacent fields. 3 …”

R. Heckmann Fully automated EOL E-drive testing – Automation and modularity for efficient testing solutions

„… , production and process data. This enables production jobs to be planned and carried out …” „… , product-type-specific process-control ("routing") plans VDI-Berichte Nr. 2328, 2018 79 to be produced, and batch …” „… diagnostics is required. Design complexity, type variance, preparation- and testing- processes require …”

I. Andrasec, B. Jeitler AVL’s future hybrid X mode – A modular transmission family concept

„… machine processing. VDI-Berichte Nr. 2328, 2018 223 Fig. 8: Assembly process of the Future Hybrid X …” „… assembled on one single main assembly line which reduces production investment. The core transmission is …” „… . Topics such as the energy demand for vehicle VDI-Berichte Nr. 2328, 2018212 production, use and fuel …”

K. Bennewitz, A. Mann Powertrain electrification exemplified by the VW Golf

„… development, through production to service. Now processes for electrified models are fully established …” „… efficiency enhancement in the past. Based on advanced development processes, new materials and progresses in …” „… entire chain from fuel production to the driven wheel (well-to-wheel), alternative fuels are suitable …”

F. Mühlfeld, M. Hochrein, N. Schmidt-Winkel, J. Buhl Electrified automated manual transmission (eAMT) – Synergies by combining an electric drive with an automated transmission

„… use their existing manual transmissions including existing production capacities in hybrid …” „… investments. Ideally, investments that are already made and existing production capacities can be used for …” „… transmission. By using the original gearbox, components and production capacities that were previously …”

A. Dietrich, H. Klampfl “Friction Stir Welding” – Lightweight through manufacturing technology – The path from a concept to revolutionary gearbox manufacturing

„… technical problem or to improve their production processes. In the case of Friction Stir Welding, it was …” „… manufacturing process enables simplification of the design of gearbox housings and brings about major weight …” „… principles of the Friction Stir Welding process as well as the development steps, which were necessary to …”

C. Körtgen, G. Morandi, G. Jacobs, Achim Kramer Efficient development by means of automated calibration of tractor control units

„… % higher than today. Due to limited available and suitable land, the necessary growth in production cannot …” „… land must be farmed more precisely. The working process quality is dependent on the precisely …” „… , electric and hydraulic components. This calibration process must be carried out for each tractor model and …”

N. Dudin, S. Ott, A. Albers, R. Misch, T. Rochlitzer Virtualizing validation processes of electrified powertrain generations

„… Virtualizing Validation Processes of Electrified Powertrain Generations N. Dudin, S. Ott, A …” „… validation processes. In a research cooperation between IPEK – Institute for Product Engineering at the …” „… topologies, while improving the efficiency of the product engineering process through successively reducing …”

J. van der Meer, G. Hangen, J. Uhlig The new plug-in hybrid module as an addition to the AUDI S tronic gearbox family – Design, layout and manufacture

„… module was given to the optimisation of efficiency. For the electric drive motor, a new production …” „… method was further developed for series production in order to meet the demand for efficiency and power …” „… production technology Stator The production technologies used in a stator depend essentially on the selected …”

C. Danzer, T. Voigt, T. Günther, R. Tröger From fleet requirements to optimized Dedicated Hybrid Powertrains

„… and production costs. In this regard, the powertrain plays a key role. Fundamental decisions have …” „… functionalities for a complete vehicle fleet requires a complex development process on the system level and …” „… the IAV development chain for the concept development phase. The integrated process enables the …”

U. Reichert, F. Busch, S. Ott, K. Bause Potential of lightweight design of a vehicle transmission by usage of high strength steels

„… parameters for the software tool are material parameters, which in turn depend on the manufacturing process …” „… again on numerous factors within the steel production and type and number of material tests for quality …” „… components to high strength steels in combination with the appropriate hardening process is expedient. 6 …”

M. Hofstetter, D. Lechleitner, M. Hirz, M. Gintzel, A. Schmidhofer Multi-objective gearbox design optimization for xEV-axle drives under consideration of package restrictions

„… elektrische Antriebsachsen darstellt. Abstract In the design process of electric powertrains, consisting …” „… and therefore the package as well as efficiency and production costs. The high variability of gearbox …” „… design parameters and packagingrelated aspects lead to a complex problem in the design process. In this …”

M. Roßhuber, G. Schromm, K. Kranz The new BMW automatic transmission – Challenges in development

„… longitudinal transmission architecture. A tight cluster of production starts in multiple vehicle derivatives …” „… reduced. New functions for shift process and shift points allow precise and quick gear changes with …” „… tight cluster of production starts and also the increasing demands in the field of drive performance …”

Titelei/Inhaltsverzeichnis

„… process development – Application of moving particle simulation method to design process …” „… , MAGNA Powertrain, Lannach Industry 4�0 in the automatic transmission production …”

A. Schmidt, H.-P. Fleischmann Enhancement of a dual clutch transmission kit – AUDI S tronic – Version for All-Wheel Drive, Increase of Torque and HV Electrification

„… concept was also a decisive factor in structuring the production of all variants, over multiple …” „… production lines in the Kassel and Tianjin Volkswagen plants, with the lowest possible additional overhead …” „… with selflocking center differential. A third derivative, in series production since 2016, has been the …”

C. Sibla, A. Donges, F. Jauch Third Generation of ZF’s 8-speed automatic transmission – Reducing CO2 emissions in the 8HP transmission

„… generation, which went into volume production in 2009 and was continued with the second generation in 2014 …” „… transmission up to the start of production. Analysis of the transmission system Before the 8HP transmission …” „… process by 34%. VDI-Berichte Nr. 2328, 201830 Fig. 8: Result of the transmission optimization …”

W. Guo, M. Jordan, X. Xu The application of fast and efficient clutch coordination control in a P2 hybrid automatic transmission

„… complex shift The differences in production transmissions in the assembly process, the difference of the …” „… logic of transmission, we introduce the complex gearshift process.We classify the complex gearshift …” „… independent in function, but they are closely related to each other in the control process. Slip control of …”

G. van Spijk, A. Klaassen, A. van der Leest, A. Brandsma, M. Tweehuysen CVT: dedicated to hybrid solutions – Setting the benchmark on all KPI’s

„… total world vehicle production growth and the increasing share of automated transmissions in vehicles …” „… hybrid systems. Fig. 1: Global passenger car and CVT production Fig. 2: Expected driveline shares 2 …” „… (ICE) is kept constant. The e-machine speed is kept constant to continue the charging process. This is …”

R. Bredtmann, M. Beck, O. Mühlfeld, K. Olesen, O. Shajarati Robust multi-chip power module for effective integration to automotive powertrains – Danfoss DCM™1000 meets future automotive requirements

„… requirements. During the following decade, the continuous process improvements in wire bonding technology …” „… module and EconoPlus modules, have been in production for the last decade. ShowerPower® coolersare …” „… , http://www.independent.co.uk/news/world/asia/china-petrol-diesel-car-ban-gasoline-production-sales-electric-cabinet-official-state-media-a7938726.html 3. California Considers Following China With Combustion-Engine Car Ban …”

A. Viehmann, R. König, S. Rinderknecht Investigation of gear shifts in a parallel-series hybrid powertrain with dog clutches in a demonstrator vehicle (two-drive-transmission with range-extender, DE-REX)

„… production transmissions. The ICE is coupled to the two-speed-STM of EM2 via a dual mass flywheel and the …” „… powertrain test rig. Since the commissioning process at the test bench showed good results, a first version …” „… identical), because of the reduced acceleration during the whole shift process which is assessed as …”

M. Bahne, U. Frey, G. Schlager Transmission technology contribution to CO2 roadmap – a benchmark

„… measurements. This process is charted in Figure VDI-Berichte Nr. 2328, 2018292 5. As a next step, this base …” „… was simulated with a comparable 7DCT that is currently in serial production. With the software …” „… and transmission variants for low production volumes is eliminated – while still permitting the …”

R. Stehr, A. Götz, M. Ciesek, S. Köpfler, M. Finsterbusch, R. Willeke Future Schaeffler CVT concepts with an innovative actuation system

„… , Fig. 3, including more than 20 years of experience with the serial development and production of CVT …” „… sensors at both load outputs of the pump, expanded processing power of the LCU, and reserve multiple …”

doi.org/10.51202/9783181023280

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VDI Wissensforum GmbH (ed.)

Automation 2022

Series: VDI-Berichte

Volume 2399 2022

Results in this title

W. Li, M. Winter, C. Roos, T. Kleinert Strukturgraph der Produktion – Ein Konzept für Prozessdatenintegration und -analyse mit Anwendungsbeispielen S. 355-370

„… Anwendungsbeispielen Structure Graph of Production: A concept for process data integration and analysis with …” „… to the increasing complexity of production plants and processes, a cause-effect analysis is often …” „… difficult. In this paper, we present a modeling approach with which the production plants and processes …”

B.-M. Pfeiffer, C. Leingang, C. Busse, M. Oppelt, O. Lorenz, A. Cano Nonlinear Model Predictive Control: from Digital Twin to Real-World Application in Polymerization Process S. 205-218

„… growing from catalyst particles. The specific example is a low-pressure slurry process for the production …” „… are two software suites: “gPROMS Process” is used for continuous production processes handling fluids …” „… Process Dr.-Ing. Bernd-Markus Pfeiffer, Chris Leingang, Dr.-Ing. Corinna Busse, Dr.-Ing. Mathias Oppelt …”

G. Cainelli, L. Underberg, L. Rauchhaupt Framework for bringing wireless communication into the context of Industrie 4.0 S. 31-44

„… adapted accordingly. It includes changes due to the production process requirements or changes due to …” „… between elements within the physical domain. It is the data traffic of the production process. For example …” „… channel and take actions, for exam-ple, adapt the production process, based on these values. 6. Use cases …”

C. Song, J. Schlake, S. Emmrich Materialverfolgungsbasierter Softsensor für die Überwachung von Treibhausgasemissionen in der Prozessindustrie S. 161-174

„… production is not clearly defined. For the most manufacturing processes, simulating corresponding material …” „… production plant, whereas it requires to cope with process data with a large de-gree of uncertainties. Hence …” „… framework for simulating the industrial processes in production plants. By combining the material blob …”

S. Grüner, M. Hoernicke Orchestrierung hybrider Anlagen – auf dem Weg zur Integration von PackML Komponenten in Modulare Anlagen S. 307-318

„… Anlagen Orchestration of Hybrid Plants – Towards Integration of PackML Machines into Modular Process …” „… automatisch auf MTP mappen. Unser Ansatz wurde durch eine Erweiterung eines MTP-kompatiblen Process …” „… , changeability, and in-teroperability requirements both in discrete manufacturing and process industry. Currently …”

M. Platenius-Mohr, J. Schlake, M. Vach, R. Koorts Bring your Machine Learning Intelligence to the Edge – An Example on Edge Analytics for Cement Strength Prediction S. 413-424

„… industrial production processes more intelligent and to increase the level of process autonomy. One relevant …” „… changes to the pro-duction process with the aim to reduce variability and achieve a more constant 28-day …” „… volumes of data can be processed at faster response times.  The possibility to (pre-)process data on the …”

C. Neunzig, D. Möllensiep, S. Fahle, B. Kuhlenkötter, M. Möller, J. Schulz Approach to Data Pre-processing for Predictive Quality of Hydraulic Test Results in a Dynamic Manufacturing Environment S. 425-438

„… control valve cf. [18]. Stable production processes enable companies to achieve high good part rates. When …” „… drivers for the progressive use of Ml methods in production use cases [1]. Given training data ? ? , ? ∈ ℝ …” „… , changes are frequently made to the process and product [3]. This inevitably leads to unpredictable …”

I. Gräßler, M. Hieb, D. Roesmann Gestaltung einer Forschungsinfrastruktur für die Anwendung digitaler Werkzeuge in Cyber-Physischen Produktionssystemen S. 667-678

„… folgt: „Cyber-Physical Systems (CPS) is an integration of computation with physical processes. Embedded …” „… computers and networks monitor and control the physical processes, usually with feedback loops where …” „… physical processes affect computations and vice versa”. Lee et al. [10] beschreiben mit der 5C-Architektur …”

N. Widulle, J. Ehrhardt, M. Krantz, A. Liebert, A. Nordhausen, O. Niggemann Eine Simulationsumgebung für flexible Cyber-Physische Produktionssysteme zur Generierung realistischer Datensätze für maschinelle Lernverfahren S. 533-544

„… stellen wir die Flexible Production Simulation (FliPSi) vor. FliPSi ist eine Simulationsumgebung für CPPS …” „… autonomy of Cyber-Physical production systems (CPPS) in domains like anomaly detection, diagnosis and …” „… applications, restricting the AI and ML approaches. Within this paper we introduce our Flexible Production …”

I. Viedt, M. Mock, J. Lorenz, J. Mädler, L. Urbas, A. Klose, H. Lange, D. Erdmann, L. Scholz, A. Markaj, A. Fay Anforderungen aus der dynamischen Nutzung von grünem Wasserstoff in Power-to-X-Wertschöpfungsketten S. 175-186

„… ; Dipl.-Ing. A. Klose,M.Eng. H. Lange, Process-to-Order-Lab, Technische Universität Dresden; M.Sc. D. Erdmann …” „… . (2022). Process Intensifi-cation Strategies for Power-to-X Technologies. ChemEngineering, 6(1), 13. [9 …” „… capacity planning of electricity-based ammonia production to integrate renewable energies. European Journal …”

J. Lorenz, A. Klose, I. Viedt, J. Mädler, V. Khaydarov, L. Urbas Typenbasiertes Engineering für modulare Anlagen: Fallstudie zur Umsetzung eines modularen Neutralisationsprozesses S. 89-100

„… Orchestrierung modularer Anlagen entwickelt. Das Vorgehen wurde im Process-to-Order Lab [4] am Beispiel eines …” „… Prozessschritten (Abbildung 1) [3]. Bild 1: Zusammenhang zwischen Asset, Type und ProcessStep aus [3] 2 …” „… Neutralisation Im Process-to-Order Lab der TU Dresden werden aktuelle Forschungsthemen an industriena-hen …”

S. Fluchs, E. Tastan, R. Drath, M. Mertens, J. Ritter, A. Horch, A. Fay Security-Entscheidungen „by Design“ in das Engineering prozesstechnischer Anlagen integrieren – Konzept der „Automation Security by Design Decisions“ S. 115-132

„… support system for pro-cess and automation engineering of production plants“, Helmut Schmidt Universität …” „… . Montenegro, und J. López, „Towards a Business Process-Driven Framework for Security Engineering with the UML …” „… engineering of process plants Introducing the “Automation Security by Design Decisions” concept S. Fluchs …”

C. Song, M. Gärtler, B. Klöpper Phasenidentifikation von Batch-Prozessen durch aktives Lernen S. 625-636

„… sampling. 2. Phase Identification in Batch Process The batch production is common for manufacturing high …” „… Processes by Using Active Learning Dr. C. Song, Dr. Marco Gärtler, Dr. Benjamin Klöpper, ABB Corporate …” „… unser Problem hinweist. Abstract The batch process is a method of manufacturing, where different …”

M. Freund, C. Barth, P. Juhlin, S. Lehnhoff, M. Winter, G. Fachinger Supporting Product Lifecycle Information Management and Distributed Engineering with an Integration Model S. 277-288

„… an engineering process needs to be complete, consistent, and correct, validating these properties …” „… during and at the end of this process is very difficult. This is even more as – depending on the specific …” „… target industry or company – engineering processes may vary extremely and can be based on different …”

M. Blumenstein, A. Fay, L. Beers, A. Stutz, M. Maurmaier Vergleichende Untersuchung der Orchestrierung modularer Anlagen in der Prozessindustrie, der Fertigungsindustrie und der produktionsnahen Logistik S. 289-306

„… plants in the process industry, the manufacturing industry and production-related logistics M …” „… in the process industry, the manufacturing industry and production-related logistics. Although these …” „… . Fay, A.: Modeling and Executing Production Processes with Capabilities and Skills using Ontologies and …”

A. Stutz, T. Kempin, M. Maurmaier, M. Blumenstein, A. Fay Konfigurierbare Controller-Controller-Kommunikation für modulare Produktionssysteme S. 651-666

„… Konzept führt sogenannte ProcessValuePub-lisher und ProcessValueSubscriber ein (siehe Bild 4). Da es sich …” „… weitere Modellteile – darunter auch das sogenannte ProcessValueSet, welches die Modellierung von …” „… befasst sich mit einer auf das MTP ProcessValue Konzept ange-passten Weiterentwicklung dieser Ansätze. Die …”

R. Heesch, N. Widulle, A. Köcher, A. Nordhausen, L. M. Vieira da Silva, J. Putzke, O. Niggemann Methoden der künstlichen Intelligenz für die automatisierte Planung von modularen Produktionsprozessen S. 439-452

„… , “Cyber-physical Production System: Roots, Expectations and R&D Chal-lenges” Procedia CIRP, vol. 17, pp. 9-13, 2014 …” „… . [3] E. Järvenpää, “Capability-based Adaptation of Production Systems in a Changing Envi-ronment …” „… modeling approaches for planning in cyber physical production systems,” in Proceedings of the 2014 IEEE …”

D. Dittler, T. Müller, V. Stegmaier, N. Jazdi, M. Weyrich Anwendungsoptimierte Modelladaption des Digitalen Zwillings eines modularen Produktionssystems während der Betriebsphase S. 545-560

„… Reconfiguration Demand and Generation of Alternative Configurations for Cyber-Physical Production Systems,” in …” „… Advances in Automotive Production Technology-Theory and Application: Springer, 2021, pp. 63–70. [6] T …” „… Self-organized Reconfiguration Management based on Adaptive Process Models,” Procedia CIRP, vol. 104, pp. 786–791 …”

M. Krüger, B. Vogel-Heuser, K. Land, G. Grim, J. Lorenzer, M. Hanf Data Mining in der Prozesstechnik als Key-Enabler intelligenter Digitaler Zwillinge für eine datengetriebene Optimierung der Prozessführung S. 231-244

„… filtration processes in these plants consist of indi-vidual production phases (batch processes) between which …” „… how similarities between process variables can be described by data min-ing on historical process data …” „… batch and cleaning processes. VDI-Berichte Nr. 2399, 2022 2311. Digitale Transformation von …”

V. Stegmaier, W. Schaaf, N. Jazdi, M. Weyrich Anwendungsfälle und Ansatz zur Erstellung des Digitalen Zwillings aus Sicht eines Komponentenherstellers S. 5-18

„… Digital Twin in a Cyber-Physical Production System,” at - Automatisierungstechnik, vol. 67, no. 9, pp …” „… Administra-tion Shell for Agent-Based Production Systems,” IFAC-PapersOnLine, vol. 54, no. 1, pp. 837–844, 2021 …” „… production machines and cells using MCAD models,” Helmut-Schmidt-Universität / Universität der Bundeswehr …”

S. Schäfer, D. Schöttke, T. Kämpfe, V. Denkov, B. Tauber Verwaltungsschalen zum anlagenweiten Testen wandelbarer Produktionsanlagen S. 59-74

„… testing -- part 2: test processes - redline," in ISO/IEC/IEEE 29119-2:2021(E) - Redline , vol., no., pp …” „… based Production – Wie sehen zukünftig Produktionsstrukturen aus: Podcast der Technologie-Initiative …” „… SmartFac-tory KL e.V. 2022, url: https: / / smartfactory . de / podcast / skill - based - production - die …”

C. Siegwart, F. Scherhag, K. Pervölz, G. Frey Geschäftsmodelle Stärkung der Cyber-Resilienz in KMU S. 691-702

„… production-related SMEs based on an ontology-based security management process. 1. Einführung und Motivation In der …” „… : 11.12.2020 [7] Masten, A. S.: Ordinary magic. Resilience processes in development. The American psychologist …”

D. Vranješ, P. Topalis, O. Niggemann Chancen und Herausforderungen für Künstliche Intelligenz in kleinen und mittelständischen Unternehmen S. 399-412

„… : Towards a standard process model for data mining. In Proceedings of the 4th international conference on …” „… ., Stephani, H., Stoll, A. u. Wessels, L.: ML4P – Vorgehensmodell Machine Learning for Production, Oktober …” „… 2020. [32] Microsoft: Team Data Science Process, 2022 …”

R. Gitzel, T. Kozel Hot Spot Detection in Electrical Equipment using the Inverse Pixel Count Algorithm S. 479-490

„… Faults in mission-critical electrical equipment can lead to downtime in production processes or technical …” „… process, the phases emerge like an object in a tub of water. The resulting image will look roughly the …” „… Processing XX, San Diego, CA, USA, 1997, pp. 573–581. VDI-Berichte Nr. 2399, 2022 487[3] Bai, Tangbo; Zhang …”

M. Riedl, H. Zipper Selbstorganisation von Softwarekomponenten für produktive Aufgaben S. 319-328

„… the self-organization of production tasks can be implemented. The article shows a proposal for this …” „… . The concept is generic except for the division of the work task into sub-processes. 3 Motivation …”

L.-T. Reiche, A. Fay, M. Runge, K.-H. Niemann Konzeption eines vereinheitlichenden Energieinformationsmodells zur Integration unterschiedlicher Energieprofile S. 371-386

„… process the energy information of different energy profiles in a standardized manner. 1 Einleitung Vor …” „… – a state-of-the-art review. Journal of Cleaner Production, Vol. 41, S. 53–64, 2013 …”

L. Underberg, G. Cainelli, T. Neugebauer Performance Evaluation of a Campus Network emphasizing the ICT-OT-relation S. 637-650

„… authors evaluate 5G SA and NSA networks in realistic industrial production environments with realistic …” „… times from both directions plus the time to process the message and send a response. Here we consider RT …” „… work and, in this case, the times of processing and routing on the PCs have to be taken into account as …”

doi.org/10.51202/9783181023990

VDI / VDE - Metrology in digital production

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VDI / VDE (ed.)

Metrology in digital production

Series: Blaue Papiere

Volume 04/2023 2023

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Integration of measurement technology into digital production S. 6-9

„… integra-tion implements the production or order processing process at the operational level. 2.5 Measurement …” „… im-portant tasks of the industrial production process in-clude corporate planning and order processing …” „… industrial production process is order processing. This is controlled by the company's programme plan-ning …”

Introduction S. 4-5

„… goods (production units, parts) and production characterised by continuous and dis-continuous processes …” „… [Computerwoche 1999]. The production of discrete goods is characterised by part-related processes and is often …” „… discontinuous processes char-acterise production in the process industry, which is also referred to as the …”

Titelei/Inhaltsverzeichnis S. 1-3

„… for optimis-ing the entire manufacturing process. The digitalisation of production also implies an …” „… communication and integration 7 2.5 Measurement technology for inspection in the industrial production process …” „… perspectives that partition the properties of the measuring system from a process-oriented point of view. The …”

Existing standardised interfaces and models for integration S. 10-16

„… representation of product inspection in the industrial production process (Fig-ure 6, Figure 7). The focus here …” „… industrial production process VDI Status Report – Metrology in digital production 11 www.vdi.de 3.2 …” „… the measurement can be fed back into production to correct the machining processes. This creates a …”

Models S. 17-25

„… sub-processes of in-spection planning, monitoring and use in the produc-tion process. DIN 32937 Clause 7.2.3 …” „… automation of these processes. VDI Status Report – Metrology in digital production 25 www.vdi.de …” „… . The model and perspectives map the measuring sys-tem from the process-oriented view of the user and …”

Bibliography S. 26-32

„… Suit-ability of Inspection Processes, October 2013. VDI Status Report – Metrology in digital production 27 …” „… 26 VDI Status Report – Metrology in digital production www.vdi.de Bibliography Technical Rules …” „… data acquisition 2018. ISO 80000 Quantities and units 2013. VDA 5 Measurement and Inspection Processes …”

doi.org/10.51202/9783949971303

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VDI Wissensforum GmbH (ed.)

Automation 2019

Series: VDI-Berichte

Volume 2351 2019

Results in this title

J. C. Wehrstedt, B. Groos, W. Klein, V. Malik, S. Rothbauer, M. Zeller, S. Weiß, B. Böhm, J. Brings, M. Daun, B. Caesar, A. Fay, C. Hung Koo, M. Vorderer A Seamless Description Approach for Engineering Methods Illustrated for Industrie 4.0 Scenarios S. 465-480

„… the PBB Model-based Process-FMEA (see Fig. 8) evaluates production schedules, for each request of a …” „… following challenges: How to include automated safety approval procedures in the production process …” „… Building Blocks for Production Systems Fig. 2: Process Building Block Overview In order to address …”

Y. Zhou, M. Allmaras, A. Massalimova, T. Schenk, A. Sohr, J. C. Wehrstedt Assist System Framework for Production Priorization – Flexible Architecture to integrate Simulation in Run-Time Environment S. 27-40

„… optimizing a production system and its production process to improve material flow, resource utilization …” „… Assist System Framework for Production Prioritization Flexible Architecture to integrate …” „… challenges of simulation integration in production systems following the revolution of Industrie 4.0. The …”

P. Santos, T. Henrichs, A. Stutz, M. Rogg Seamless Package Unit Integration for Brown and Green Field Applications using MTP (Module Type Package) – The first practical application of MTP standards in an industrial environment S. 877-882

„… Type Package (MTP) provides a standard and manufacturer independent description of process modules to …” „… ensure efficient integration into a Process Orchestration Layer (POL). Module Type Package was first …” „… mechanism is useful for modular production as well as for fast and secure integration of package units into …”

S. Malakuti, J. Schlake, C. Ganz, K. E. Harper, H. Petersen Digital Twin: An Enabler for New Business Models S. 807-820

„… commission machines on the plant floor, and to accelerate time to production. The serial process of machine …” „… for many years to model the information of an asset (e.g., a device, a production cell, a plant …” „… and low latency connectivity to the industrial operators, assets and processes. Suitable security …”

A. Elkhashap, D. Abel, R. Meier Modelling and Control of a Continuous Vibrated Fluidized Bed Dryer in Pharmaceutical Production S. 159-174

„… Abstract Pharmaceutical tablets are still largely produced using batch processes, at which the production …” „… line is divided into successive sub-processes [1]. In order to reduce product waste and production …” „… .: New trends in the production of pharmaceutical granules: batch versus continuous processing. European …”

T. Schenk, A. Botero Halblaub, R. Rosen, T. Heinzerling, J. Mädler, A. Klose, S. Hensel, L. Urbas, C. Schäfer, S. Bröcker Co-Simulation-based virtual Commissioning for modular process plants – Requirements, Framework and Support-Toolchain for a Virtual Automation Testing Environment S. 229-242

„… Co-Simulation-based virtual Commissioning for modular process plants Requirements, Framework …” „… . Bröcker, Evonik, Marl Abstract Modular, intelligent and flexible production plants are a promising …” „… . In this contribution we introduce processes and an environment that intrinsically supports …”

A. Häckh, E. Navarro Poupard, F. Zieker Prozessanalysetechnik an einem kontinuierlichen Biodieselprozess S. 175-182

„… as an independent production module. Using the example of a biodiesel process, we show the …” „… Prozessanalysetechnik an einem kontinuierlichen Biodieselprozess Process analytical technology …” „… in a continuous biodiesel process A. Häckh, E. Navarro Poupard, F. Zieker, Festo AG & Co. KG …”

D. Sun, S. Willmann, S. Sathananthan, S. Hoch, D. Gamrad, A. Gladisch, E. Simsek, J. Myrzik Deep Auto-encoder-based Approach for Dependability Assessment of Industrial Wireless Network S. 1047-1070

„… rapidly. In addition, the deep neural network has advantages on high dimensional data process. Hence, a …” „… an excellent performance on high dimensional process. Main dimension reduction methods include …” „… ] Process of deep auto-encoder for dependability assessment Here, a three step approach is posed to address …”

C. Barth, A. Kehl, M. Freund, C. Stich Automation von Prozessmodulen für die modulare Produktion S. 243-254

„… , modular production systems for the process industry enable us to achieve decisive competitive advantages …” „… standardization – status quo and future trends; Temporärer ProcessNet-Arbeitskreis „Modulare Anlagen“; ISBN …” „… Automation von Prozessmodulen für die modulare Produktion Automation of Process Module for the …”

C. Groß, H. Abuwaik, M. Aleksy Plug & Use von Anwendungen zur Zustands- und Prozessüberwachung im 5G-fähigen Industriellen Internet der Dinge S. 855-866

„… flexible production lines that can be rearranged in plug and produce manner. Therefore, the need arises …” „… scenarios as there are a variety of operational goals that need to be tracked and traced such as process …” „… and to increase the process resolution, the deployment of a rapidly growing number of sensors becomes …”

P. Altmann, M. Graube, V. Khaydarov Continuous Integration im Lebenszyklus modularer Anlagen S. 315-330

„… , 2019 315 zum Testen von Modulen und Systemen des Process-to-Order-Labs (P2O-Lab) der TU Dresden. Eine …” „… Process-to-Order-Labs (P2O-Lab) an der TU Dresden wurden insbesondere bei der Schnittstellenbeschreibung in Form des …” „… Anlagen Bei modularen Anlagen handelt es sich um Anlagen, die aus verschiedenen Modulen – auch Process …”

K. D. Bettenhausen, F. Hanisch, U. Jumar Vorwort S. 1-4

„… Process Analytical Technologies, Engineering & Technology, Bayer AG, Leverkusen Dipl.-Ing. Ulrich Hempen …” „… , Head of Market Management Industry & Process, WAGO Kontakttechnik GmbH & Co. KG, Minden Dipl.-Ing …” „… , Hochschule Darmstadt Dr.-Ing. Niels Kiupel, Production and Technology, Automation/Industry 4.0, Evonik …”

S. Weiß, B. Böhm, J. Vollmar, B. Caesar, A. Fay Modellierung von Fähigkeiten industrieller Anlagen für die auftragsgesteuerte Produktion S. 615-628

„… Modeling capabilities of industrial plants for order-controlled production S. Weiß, B. Böhm, J …” „… role in an interconnected digital world, as it facilitates interactions between production facilities …” „… coordination and planning processes. This paper examines requirements to the modeling of capabilities from the …”

Titelei/Inhaltsverzeichnis

„… . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 255 M. Graube, Process-to-Order-Lab, Technische Universität Dresden; S. Hensel, C. P. Iatrou …” „… & Service Assist System Framework for Production Priorization – Flexible Architecture to integrate …” „… Innovations, Advanced Technologies Process Industries 2, Karlsruhe; M. Hartl, Siemens AG, Digital Industries …”

J. Ulmer, J. Wollert, C. Y. Lai, C. Cheng Integration von VR und AR in Produktlebenszyklen – Eine Übersicht über die Nutzung virtueller Technologien im industriellen Umfeld S. 911-930

„… Reality for Inspection and Maintenance Processes in the Aviation Industry. Procedia Manufacturing 19, 2018 …” „… . Systems and software engineering—System life cycle processes, 2015 [19] SEBoK contributors: Guide to the …” „… in Design, Production, Service and Training. Virtual and Augmented Reality Applications in …”

A. Kehl, M. Freund, C. Barth, C. Stich Effizientes Engineering von Prozessmodulen S. 301-314

„… process plants offer advantages such as a more flexible production. The underlying modules are fully …” „… : [1] NAMUR, ProcessNet, VDMA, ZVEI: Status Report: Process INDUSTRIE 4.0 The Age of Modular …” „… Effizientes Engineering von Prozessmodulen Efficient engineering of process modules A. Kehl …”

M. Klein, B. Maschler, A. Zeller, B. Ashtari Talkhestani, N. Jazdi, M. Weyrich, R. Rosen Architektur und Technologiekomponenten eines digitalen Zwillings S. 89-102

„… with physical processes“ [5]. Sie versprechen, die adaptive und intelligente Überwachung, Steuerung und …” „… customisation, and firm performance, International Journal of Production Research, 50 (2012) 3, S. 677- 690 …” „… ), S. 273-289. [7] Weyrich, M. et al.: Evaluation Model for Assessment of Cyber-Physical Production …”

C. H. Koo, M. Vorderer, S. Schröck, J. Richter, A. Verl Assistierte Risikobeurteilung für wandlungsfähige Plug-and-Produce Montagesysteme – Ein Beitrag für die sichere Inbetriebnahme wandelbarer Systeme S. 41-54

„… responsiveness to process and product changes. New assembly processes can be constructed with modular system …” „… and shifts the bottleneck from the reconfiguration of the plant to its safety approval process. This …” „… .: Symbiosis of changeable and virtual production–the emperor’s new clothes or key factor for future success …”

A. Stutz, M. Maurmaier, M. Unser, B. Eng Service Design Principles zur Unterstützung des Modulbauers bei der Ermittlung möglicher Modul-Services gemäß VDI/VDE/Namur 2658 S. 883-894

„… unterstützt. Abstract The concept of Modular Production will only be successful, if machine vendors …” „… Modulen besteht, übernimmt der sogenannte Process Orchestration Layer (POL) die zentrale Koordination der …” „… Verantwortung zwischen den einzelnen Modulen und dem Process Orchestration Layer. Im Process Orchestration …”

M. Oppelt Nutzung von rigorosen Modellen für Simulation und Optimierung des laufenden Anlagenbetriebs S. 423-436

„… wirken oder auf ein überlagertes Advanced- Process-Control System. Unter dem Stichwort …” „… Simulation (SIMIT) von Anlagen, sowie auf Systemen von Process Systems Enterprise (gPROMS) für Modellierung …” „… auf Systemen von Process Systems Enterprise (gPROMS) für Modellierung und Optimierung. Der …”

T. Gamer, B. Kloepper, M. Hoernicke, V. Biagini, M. Subasic, C. Gross Autonome Systeme – Eine Industrie-Sicht auf Autonomie – Anwendung einer Taxonomie auf eine autonome Anlage S. 705-718

„… levels from an industry perspective, this paper introduces a process how to apply this basic taxonomy in …” „… applications are given and the introduced process is exemplarily applied on autonomous plants. 1 …” „… Industrie 4.0 concepts like highly flexible and dynamic value chains, lot size one production, or full …”

M. Schiemann, M. Zürn, M. Reichenbach, U. Berger Mensch-Roboter-Kollaboration im Spannungsfeld von Rekonfigurierbarkeit, Sicherheit und Effizienz in der Montage S. 5-14

„… . These lead to robot speeds that are inadequate for most cycle-related assembly processes in the …” „… . Automation 2017, 18. Leitkongress der Mess- und Automatisierungstechnik, Technology networks Processes …” „… architecture for human-robot-collaboration systems in production environments, in: Proceedings of ISR 2018: 50 …”

T. Ruede, C. Schäfer, C. Greve, L. Urbas Dienstedesign und Rezepterstellung zur Orchestrierung einer granular modularen Laboranlage – Erfahrungen aus der Praxis zum Zusammenspiel von Diensten über Modulgrenzen hinaus am Beispiel einer hausin... S. 269-286

„… ] ZVEI;NAMUR;ProcessNet;VDMA, "Process INDUSTRIE 4.0: The Age of Modular Production on the doorstep to market launch," 2019 …” „… definition," Chemical Engineering and Processing: Process Intensification, vol. 111, 2017. [5 …” „… Jahrestreffen der ProcessNet-Fachgemeinschaft "Prozess-, Apparate- und Anlagentechnik" (PAAT), 2018 …”

M. Ay, S. Stemmler, D. Abel, M. Schwenzer, T. Bergs Adaptive modellprädiktive Kraftregelung beim Schruppfräsen S. 183-196

„… University Kurzfassung Im Rahmen des Exzellenzcluster „Internet of Production“ forscht das Institut …” „… Forschungsarbeiten im Rahmen des Exzellenclusters “Internet of Production” (Projekt ID: 390621612). VDI-Berichte …” „… ., Klocke, F.: "Online Parameter Estimation for Model-Based Force Control in Milling Processes" in …”

C. P. Iatrou, J. Rahm, M. Graube, L. Urbas Echtzeitfähiger OPC UA Server als Hardware-Peripherie für single chip Rechenplattformen – Konzepte und Entwurfsentscheidung um den OPC UA RT IP Core S. 895-910

„… ] J. Schlechtendahl, M. Keinert, F. Kretschmer, A. Lechler, und A. Verl, „Making existing production …” „… ., „Orchestration of Services in Modular Process Plants“, in IECON 2018 - 44th Annual Conference of the IEEE …” „… . Schmidt, „Anomaly Detection and Structural Analysis in Industrial Production Environments“, in Data …”

A. Stutz, M. Maurmaier Dezentralisierte Kommunikationsarchitektur für direkte Modul-Modul-Interaktion auf Basis von standardisierten Konstrukten der VDI/VDE/Namur 2658 S. 343-360

„… dezentralisierten Strukturen zulässt. Abstract Pilot projects in the field of Modular Production has shown …” „… Process Orchestration Layer, darunter liegend die Module. Im Beispiel ist ein Dosiermodul (DM), ein …” „… : Schema-Architektur einer modularen Anlage mit farblich dargestellten Interaktionswegen zwischen dem Process …”

S. Heinze, L. Rahm, R. Müller, K. Kusch, R. Bönsel, L. Urbas Unterstützung der Team-Kommunikation zwischen Leitwarte und Feld während Stör- oder Fehlersituationen S. 449-464

„… shows how communication in collaborative problem-solving scenarios in the process industry is structured …” „… & Francis 2009, S. 135 [11] Crowl, D. A.: Human Factors Methods for Improving Performance in the Process …” „… Industries. Wiley 2007 [12] Kaber, D. B. & Endsley, M. R.: Team situation awareness for process control …”

P. Sehr, N. Moriz, S. Bendzioch, S. Hinrichsen Ansätze für Komplexitätsreduktion in manuellen Montageprozessen S. 671-682

„… Manual assembly has always been a significant part of many production processes. Industrial trends, such …” „… complexity index–a method for measuring perceived production complexity. Procedia CIRP, 3, 394-399. [6 …” „… the angle of information processing. In 2009 Third International Symposium on Intelligent Information …”

S. Weyer, A. Schmitz, Y. Reuter, F. Hansen, G. Nain, A. Moawa, T. Hartmann KI in der laufenden Produktion – eine Gratwanderung zwischen tiefer Datenwissenschaft und intuitivem Plug & Play trainierter Modelle S. 731-738

„… intuitivem Plug & Play trainierter Modelle AI in running production – a balancing act between deep data …” „… . Schockaert, R. Lin und J.-P. Simoes, „Blast furnace process optimization with data-driven models,“ in …”

J. Elsner, R. Mueller, S. Thümmel Flooded Edge Gateways – Real-Time Aggregation of High-Density Data Using Complex Event Processing and Machine Learning S. 719-730

„… are generated and processed at the same time [3]. For example, in production plants, machines are …” „… third-party cloud platforms for monitoring, process visibility and predictive maintenance [2]. The …” „… Essential Functions Service contains part of the business process functions. Both these services are used …”

M. Hoh, K.-H. Niemann Beitrag von Feldgeräten der Zukunft zur Anlagensicherheit (OT Security) S. 141-154

„… context of highly networked production facilities? Based on existing standards such as IEC 62443-4-1 [1 …” „… : Automation 2017. Technology networks processes : 18. Leitkongress der Mess- und Automatisierungstechnik …”

J. Fischer, B. Vogel-Heuser, M. Witte, J. Neidig Konzept zur toolgestützten Codeanalyse von Steuerungssoftware S. 999-1012

„… ., Schaefer, I. u. Tichy, M.: Evolution of software in automated production systems - Challenges and Research …” „… Quality in automated Production Systems as an indicator for Technical Debt. 2017 IEEE CASE, S. 709-716 …” „… .: Modularity and Architecture of PLC-based Software for Automated Production Systems: An analysis in …”

B. Maschler, N. Jazdi, M. Weyrich Maschinelles Lernen für intelligente Automatisierungssysteme mit dezentraler Datenhaltung am Anwendungsfall Predictive Maintenance S. 739-752

„… study,” International Journal of Production Economics, vol. 165, pp. 234–246, 2015. [4] M. I. Jordan …” „… Learning with Deep Generative Replay,” in Advances in Neural Information Processing Systems 30, I. Guyon et …”

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Results in this title

S. Ott, A. Braumandl, K. Bause Product-Production-CoDesign of Electric Traction Motors with Model-Based Systems Engineering S. 61-72

„… ] Product-Production-CoDesign Product-Production-CoDesign (PPCD) refers to a collaborative and parallel process that involves …” „… key stakeholder in the engineering process, and production-related restrictions are incorporated into …” „… Design for Industry 4.0 and modelling of interdependencies between product and production processes …”

N. Missal, S. Schwertel Innovative cold metal forming processes for a sustainable future – Moving forward with helical gear drive components in a resourceand energy-efficient way S. 295-306

„… the production of helical gears a) Samanta process; b) lateral extrusion; c) rolling [3 to 6] Within …” „… forming in an economical series production were considered in the following. The process chains shown in …” „… processes, which are used as a metal-cutting manufacturing process primarily for the production of external …”

M. Medyk, M. Niklasson, I. Larsson, H. Cheng, S. Hu, M. Weber Multidimensional approach to Cyber Security in automotive product development S. 153-164

„… development lifecycle. These processes also ensure that suppliers and production management comply with the …” „… state-of-the-art technology and evolving attack methods. Importance of Process aspect in CS as definition of …” „… policies, organizational structure, supplier, and production management cannot be left without mentioning …”

H. Sandquist, E. Barrientos, S. Klacar Systemized Modular Approach for Electric Drive Unit Family Development S. 89-106

„… optimized design, development, and production approach. Systemized Modular Approach for Electric Drive Unit …” „… value chain, including production software and single components. The company was founded in 2021 in …” „… the European market. The first batch of new high-performance EDU products are in production. Currently …”

J. Bonifacio, V. Warth, S. Scharr Optimizing sustainable high-performance e-drives S. 349-358

„… the expensive welding process of a hairpin production can be eliminated. Solely, the AC-connection and …” „… designs are considered within the optimization process.For the evaluation the limits and characteristics …” „… Abstract Sustainability concerns related to the production and use phases of products have gained …”

C. Reumüller, M. Sedlmair, M. Hein, A. Damm Transformation from conventional to electric powertrains Challenges in testing mechatronic shifting systems S. 359-376

„… is currently in a far-reaching transformation process. Driven by planned bans on vehicles with …” „… powertrains gain more and more attention in development and production. The requirements for an electric …” „… required goals as well as the transformation process to qualify existing test equipment in order to engage …”

T. Hofman, J. Van Kampen, O. Borsboom Electric Mobility Design – From Powertrain Components to Vehicle Fleet Optimization S. 391-410

„… integrated design process from vehicle fleet optimization towards powertrain component design. It starts at …” „… models for the development, production, and use of vehicles with shared components. These models are then …” „… to minimize development and production costs and maximize the reuse of components in different …”

C. Gürlich, S. Demmerer, M. Winkel, K. Führer Transmission – the most underestimated part of the electric drive – Next generation transmission S. 183-196

„… the assembly process for transmissions, re-ducing production costs and improving quality control …” „… , ZF can build on this experience to create a production-ready system. Eliminating the intermediate …” „… new manufacturing processes that allow them to produce large gear wheels with excel-lent …”

P. Geradts, M. Kasten, A. Landvogt Psychoacoustic optimization of the NVH behavior of an eDrive power train – Application of a Targeted Micro Geometry Scatter on Helical Gears to break-up the regularity of the transmission error excita... S. 459-470

„… the gear teeth. The primary goal of the standard design and simula-tion process is to reduce the …” „… between the Laboratory of Machine Tools for Production Engineering (WZL) of RWTH Aachen, Klingelnberg GmbH …” „… dimensional tolerances of production compo-nents. A reduction of the transmission error is not only a design …”

L. Bayoux, K.-L. Kimmig, D. Reitz Has the potential in terms of weight, installation space, and function already been exhausted for hybrid transmissions? S. 205-220

„… particular. At Schaeffler, the electric axle went into volume production in 2019, with the existing …” „… third-generation module with integrated converter has been in volume production since 2019 [5]. This module can be …” „… development and will go into volume production in 2025. The very compact design comprising the electric motor …”

C. Gropp Leading sustainable transportation: Bringing our vision to the road S. 1-12

„… had start of production with more variants and a modular battery design, serving multiple markets. In …” „… , was shown. This vehicle will have a start of series production in 2024. VDI-Berichte Nr. 2420, 20234 …” „… since then, and we intend to start series production in the second half of the decade. The long-haul …”

J. Ahn, S. Yang Disconnect Actuator System (DAS) for AWD EV’s Driveline – Increasing electric efficiency, Seamless shifting system S. 115-130

„… , Hyundai, Currently, It is applied to EV mass-production vehicles of Hyundai and Kia Motors to provide an …” „… other noises in the ICE. The next chapter describes the engineering process to optimize the layout and …” „… production was applied, satisfies the 8- grade as shown in fig 12 and shows sufficient performance even in …”

A. Kappes, S. Frei, P. Noone, Stephan Rinderknecht Development and Design of a Range Extended four-speed Two-Drive-Powertrain S. 253-280

„… kg curb weight, 38.3 kWh battery capacity) [5]. Productions of both vehicles were terminated without …” „… operation and are therefore CO2-neutral. If the production and dis-posal are estimated for a normal service …” „… by reducing production CO2-costs. If the efficiency of the electric powertrain is improved, this has …”

A. Freiburg Virtual development – optimized E-Drive selection by system simulation S. 73-88

„… accompanies the engineering process and the production phase as digital twin. VDI-Berichte Nr. 2420, 202380 4 …” „… customer needs. The workflow of the optimization process is shown in Figure 1. Fig. 1: Workflow of the …” „… . However, the large variety of potential design options increases the complexity of the selection process …”

Titelei/Inhaltsverzeichnis

„… E-DrivesProduct-Production-CoDesign of Electric Traction Motors with Model-Based Systems Engineering 61S. Ott, A. Braumandl, K. Bause …” „… am Juni 15, 2023 | 11:45:49 | 148 mm x 210 mm ComponentsInnovative cold metal forming processes for …” „… expanding product development processes for vehicles using the example of a hybridized automated …”

J. Jung, A. Helm Manufacturing technologies for reduced AC copper losses in hairpin stators – Increasing the efficiency of electric traction machines S. 131-142

„… . This provides a cost-effective pro-duction of highly efficient traction motors. VDI-Berichte Nr. 2420 …” „… , production on fully automatic lines. Point two results from the fact that solid copper con-ductors are less …” „… prone to hotspot formation than finely distributed round wires. The third ad-vantage, production on …”

R. Fehrenbacher, P. Duck, K. Bause Ways to increase sustainability by expanding product development processes for vehicles using the example of a hybridized automated transmission S. 411-424

„… Ways to increase sustainability by expanding product development processes for vehicles using the …” „… . The authors analyze established development process (models) to use this as a basis for working out …” „… possibilities for how and at what points in time processes need to be adapted or extended to consider the needs …”

B. James Demonstration of a Cloud-based Gearbox Digital Twin – Using telematics data for reliability predictions S. 165-182

„… its performance during the design process. However, this is simply Computer Aided Engineering (CAE) as …” „… being driven, especially regarding the variability of operation. The whole process runs without human …” „… manufacturing process, and in this it might be the details of the manufacturing process (e.g. the metal cutting …”

A. Braumandl, K. Bause, A. Albers Automated design of fuel cell drive systems S. 221-234

„… integrating energy management strategy optimization into the drive system design process and propose various …” „… models currently available and low production numbers [3 – 6]. This can be attributed to the high costs …” „… approaches are developed by mimicking biological or natural processes. Examples include Particle Swarm …”

C. Mohr Acoustic Optimization of Electric Powertrains from a Vehicle Level Perspective S. 471-0

„… volume production, or the scatter for the vehicles produced do not lead to an inadmissible overrun, but …” „… the earliest development stage, and set the right course in the development process, by drawing on a …” „… starting point of the development process is interior noise. If a new drive is to be devel-oped for an …”

B. Cebulski, S. Mühlbauer, D. Sailer, L. Schmieden, R. Wunderlich, O. Seidler, A. Stiegelmeyr About the benefits of permanent rotor temperature measurement S. 143-152

„… support the research process. Assumptions can be verified or disproved to obtain a deeper understanding of …” „…  Designed for use in small and large series production Sensor Magnet Sensor VDI-Berichte Nr. 2420, 2023 147 …”

R. Plavullathil, M. Rihn, C. Bridier Marelli’s eAxle family strategy – Agile answer to a moving EV market S. 281-294

„… venture will have a facility for production, prototyping and testing on-site. E-axles are a key system of …” „… the different variants. The study of the expected production volumes from today to 2027 leads us to …” „… characterized by its reduction ratio. The production figures of the addressable market from 2023 to 2027 are …”

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