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VDI Wissensforum GmbH (ed.)

PIAE EUROPE

2020

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A. Tiwari, D. Brands, D. Pelletier, C. Pereira Thermoplastics in electric-vehicle battery applications – A lightweight and efficient EV battery concept S. 349-364

„… Thermoplastics in electric-vehicle battery applications A lightweight and efficient EV battery …” „… part of an electric vehicle (EV). It contains battery cells which are arranged in series or parallel …” „… floor pan of the battery is typically the floor of the vehicle as well. It safeguards the vehicle …”

G. Greene, B. Kilian, R. Reithmeier Increasing the safety of battery modules in electric vehicles with polyurethane pultrusion S. 105-114

„… Increasing the safety of battery modules in electric vehicles with polyurethane pultrusion …” „… and has developed an innovative new battery component to increase crash safety in electric vehicles …” „… into the desired dimensions. This cost-efficient process is ideal for a vehicle’s battery housing as …”

Titelei/Inhaltsverzeichnis

„… the safety of battery modules in electric vehicles with polyurethane pultrusion 105 G. Greene …” „… electric-vehicle battery applications – A lightweight and efficient EV battery concept …” „… electric vehicles • Integrative lightweight construction and functional integration • Crash simulation of …”

A. Wüst, T. Metzner Development of an energy-absorbing structural element made of polyamide integrated in the plastic front-end carrier of the new Mercedes S-Class S. 1-4

„… in the vehicle (battery protection, for example). All in all, this technology opens up a great …” „… . Optimization of the deformation zone at the front of the vehicle A front-end carrier is responsible for the …” „… modular design of the front structure of a vehicle. At the same time, additional crash levels in the …”

J. Rosenberger Innovative large-scale production application of thermoformed parts for electric vehicles S. 115-122

„… Innovative large-scale production application of thermoformed parts for electric vehicles …” „… affordable electric vehicle for short-distance travel [1]. Started as a development project on the RWTH …” „… plastic-clad vehicle body. The large-volume components are manufactured by the plastic processors PARAT using …”

S. Schmitz, D. Fischer Radiation cross-linking of plastics as a finishing process in series production S. 197-206

„… high requirements in vehicle construction. Other possible applications are, for example, elastomer …” „… large number of fasteners used in and on the vehicle and a possible weight reduction by a factor of …” „… Vehicle electrical system Some electric vehicles have 800V batteries that can be charged at up to 350 …”

J. Horn, B. Schulze, R. Kolmorgen Highly integrative smart plastic shift fork S. 223-234

„… production of components and systems for internal gearshifting in vehicle transmissions. At the same time …” „… Sensors help with the monitoring of machines, equipment, real estate, vehicles, and so on. In terms of …” „… technical implementation, monitoring the temperature in a refrigerator or in the transmission of a vehicle …”

325 Group Renault Plastic Material Vision for New Mobility Trends S. 311-332

„… and autonomous vehicles is to develop high thermal resistant conductive plastic materials for battery …” „… ; autonomous, connected, green and attractive vehicles. Plastics have been continuing to play a very important …” „… sustainable development of innovation with its suppliers and apply on the vehicles on the right time to the …”

doi.org/10.51202/9783181023693

VDI Wissensforum GmbH - Powertrain Systems in Mobile Machines 2022

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VDI Wissensforum GmbH (ed.)

Powertrain Systems in Mobile Machines 2022

Series: VDI-Berichte

Volume 2402 2022

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T. Woopen, S. Hammes, S. Bild Solutions for a needs-based range optimization of battery-electric vehicle platforms S. 127-134

„… Solutions for a needs-based range optimization of battery-electric vehicle platforms Types of …” „… create battery electric vehicles with the same range as it is given e.g. by diesel driven vehicles …” „… the energy of the base vehicle battery only is sufficient. The costs of the basis vehicle can be …”

S. Eichler, C. Guernsey The Wheel Loader of Tomorrow: Proof-of-Concept Vehicle & Learnings from Full-Electric Drivetrain Conversion S. 185-198

„… team worked together to convert a CAT926M 13-ton wheel loader to a full battery electric vehicle and …” „… still many challenges to overcome before battery electric vehicles become the standard. Some of the key …” „… , which can extend the vehicle’s operating time or lead to a smaller battery. [5] Once the technology …”

A. Kampker, H. H. Heimes, M. Kehrer, S. Dünnwald, S. Hagedorn, S. Biegler Integration and modularization approaches for fuel cell solutions in commercial vehicles S. 171-184

„… battery, arise and the requested payloads cannot be met. At present, there are already vehicles with lower …” „… battery-electric models don’t achieve the energy density of fuel cell vehicles in the platform concept for …” „… com-mercial vehicle class N1. This difference increases to up to 400 % for long-haul trucks. With a battery …”

T. Bögel, T. Herlitzius Wann kommen elektrifizierte und sensorgesteuerte Antriebssystemmodule in der Landtechnik? S. 211-222

„… trends, the availability of battery-electric tractors, the use as an electric functional drive in …” „… and vehicles is today largely based on internal combustion engines, in which the chemical energy bound …” „… vehicles and machines should be emission-free and climate-neutral. The reduction of pollutant emissions …”

Titelei/Inhaltsverzeichnis

„… optimization of battery-electric vehicle platforms � � � � � 127T. Woopen, S. Hammes, S. Bild, AVL …” „… Commercial Vehicles, Technische Universität BraunschweigAlternative fuels for vehicles in Off-road sector …” „… � � � � � � � � � � � � � � � � � � � � � � � � � � �95W. Breu, AGCO GmbH, Marktoberdorf;L. Reuter, Institute of Mobile Machines and Commercial Vehicles …”

M. Schwaderlapp, A. Plumpe Sustainable Powertrains for Mobile Machinery – DEUTZ’ strategy towards a zero-emission future S. 29-46

„… battery-electric vehicles (BEV), hybrid-electric vehicles (HEV) and fuel cell electric vehicles (FCEV). Yet …” „… limits to electric drivetrains. Consequently, battery-electric drives can be used to their full extent …” „… drives for passenger cars or fuel cells for com-mercial vehicles. Regarding off-road applications for …”

S. Mutschler eLION: A New Platform Approach for the Electrification of Mobile Machines S. 151-162

„… Diesel engine. Within six months, this machine has been converted into a battery-electric telehandler …” „… converter supplies the 24V battery and thus the EHP. In order to charge the 90-kWh battery, a 20 kW on-board …” „… charger is integrated. Fig. 1: Battery-electric telehandler and integrated electric system …”

B. Seba, D. Vidinha Santos, U. Weiss Alternative fuels for vehicles in Off-road sector S. 65-78

„… technol-ogies. While electrical solutions, such as the fuel cell vehicles or the battery electrical vehicles …” „… such as BEV “Battery electrical vehicle” can also achieve a partial decarbonisation in well-to-wheel …” „… Alternative fuels for vehicles in Off-road sector Dr. B. Seba, Daniel Vidinha Santos, Ulrich …”

W. Breu, L. Reuter HELIOS – A hydrogen-electric operated tractor system S. 95-104

„… , Marktoberdorf; M. Sc. Lukas Reuter, Institute of Mobile Machines and Commercial Vehicles, Technische …” „… challenging, as the average energy demand is much higher, compared to on road vehicles, like cars or trucks …” „… supply, a second energy source with a 25 kWh HV battery system is included. It has a nominal voltage …”

R. Morrison, J. Legner Future Electrified Drivetrain for Off-Highway in the 60-80kW Power Range S. 163-170

„… , Dipl.-Ing (FH) Juergen Legner, ZF Friedrichshafen AG, Friedrichshafen 1 Introduction Vehicle OEMs are …” „… environments. Fully electric vehicles are quieter, and easy access to the electricity grid within urban areas …” „… makes these vehicles an ideal solution. As a result, ZF sees market demand for fully electric …”

A. Meyer, M. Kurz, F. Madlener Approach for determining future areas of application for battery-electric wheeled and telescopic loaders S. 113-126

„… gezogen wer-den. Abstract The demand as well as the supply for emission-free, battery-electric vehicles …” „… erkennen. In Finnland [3] werden BEV-Radlader (battery-electric vehicles) gefördert, um den Anteil dieser …” „… Approach for determining future areas of application for battery-electric wheeled and telescopic loaders …”

E. Schobesberger The Off-Highway Machine of the future – concepts of alternative drive technologies S. 1-12

„… and site conditions, two examples are discussed in more detail below. 1. small battery …” „… battery-electric solutions is that no exhaust gases are released inside halls so that ventilation systems might not …” „… follows for such a machine and shows the difference between diesel machine and battery-electric drive …”

R. Himmelsbach, J. Ziegler, E. Nachbaur eCVT for Tractors – Experience report about potentials and challenges S. 223-232

„… battery electric or hydrogen powered vehicles. Nevertheless, the CO2 emissions in a well-to-wheel view can …” „… operating points are necessary and the implementation in the vehicle is another important step. VDI-Berichte …” „… Drag Losses [%]Vehicle Speed [kph]hCVT eCVTVDI-Berichte Nr. 2402, 2022230 Fig. 8: Simulated fuel efficiency improvement for eCVT …”

F. Wohlfahrt, T. Göres, S. Terörde, L. Frerichs Decarbonization Strategies for Heavy Duty Harvesting Machinery S. 47-64

„… . Ludger Frerichs, Institute of Mobile Machines and Commercial Vehicles, Technische Universität …” „… (energetic & economical) for providing the fuels. The second group consists out of battery-based energy …” „… %Volume-factorWeight-factorbasegroup 2: battery-electricgroup 3: liquid fuelsgroup 1: gaseous fuelsFig 3: Dimensions of alternative …”

doi.org/10.51202/9783181024027

VDI Wissensforum GmbH - Drivetrain for Vehicles 2016

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VDI Wissensforum GmbH (ed.)

Drivetrain for Vehicles 2016

Series: VDI-Berichte

Volume 2276 2016

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A. Albers, U. Reichert, S. Ott, A. Radimersky Software supported development of a Battery Electric Vehicle powertrain considering the efficiency S. 321-338

„… Software supported development of a Battery Electric Vehicle powertrain considering the …” „… systems Most of the vehicle manufacturers have battery electric vehicles in series production. Many of …” „… also indications that lead to the presumption that battery electric vehicles will prevail in high …”

M. Kraft, W. Pflieger, S. Henzler, C. Nizzola, S. Rinderknecht Simulation-based study of drivetrain electrification to improve driving dynamics S. 177-192

„… either in vehicle’s front or rear end. By adjusting the battery location, the vehicle’s center of …” „… . The electrification of vehicle powertrains enables new levels to influence longitudinal and lateral …” „… dynamics [4]. Influences result from vehicle integration of electric drive (e-drive) components and due to …”

S. Heller, S. Heppel The new BMW hybrid powertrain with eight speed hybrid module S. 353-368

„… respect to cargo area and variability. The battery is arranged in the vehicle such that it is installed …” „… of a crash. The high-voltage battery design is of central importance for vehicle efficiency and …” „… operating range. Battery cell cooling is integrated in the vehicle climate system. The cooling element is …”

G. Stempfer System optimization through electrification in agricultural – (and construction-) Machinery – How to find goal oriented way of electrification? S. 627-636

„… System simulation of vehicle and implements C yan M agenta Y ellow B lack 59_2276_S tem pfer.pdf M ai 17, 2016 …” „… V, high speed drives, improved battery technology are examples System simulation Attribute Engineering Optimized off‐road systems 48V Electrification …”

M. Maisch, M. Homm, U. Keller The Highly Efficient 9GH-TRONIC Plug-In Hybrid Transmission by Mercedes-Benz S. 339-352

„… engine does not stop automatically, so that the battery can be charged even when the vehicle is at a …” „… vehicle model series across a wide range of vehicle- VDI-Berichte 2276, 2016 339 based applications. In …” „… Mercedes- Benz vehicle model series. The hybrid powertrains were followed by the plug-in hybrid systems …”

Y. Takeda, M. Kawaminami, M. Tsuchida, H. Takekawa Gear Whine Noise Reduction Technology of New Model Transmission for FF-Hybrid Vehicle S. 435-450

„… it charges the battery. These days, hybrid vehicles are gaining popularity, and the customer's needs …” „… Gear Whine Noise Reduction Technology of New Model Transmission for FF-Hybrid Vehicle Yasunori …” „… the new FF-hybrid vehicle ‘Prius’. (1) The developed transmission has the new gear train …”

P. Gwinner, M. Otto, K. Stahl Torque-Vectoring Transmission with Reinforced Plastic Housing for an Electric Subcompact Vehicle – Measures to Integrate a Plastic Housing into an E-Drive Transmission S. 503-514

„… vehicle class, the net weight (without battery and payload) of the vehicle is limited to 450 kg …” „… additional small electric torque motor. The vehicle uses a lithium-ion battery to reach a range of at least …” „… Torque-Vectoring Transmission with Reinforced Plastic Housing for an Electric Subcompact Vehicle …”

R. König, A. Viehmann, S. Rinderknecht Development of the transmission control for a High-Speed Multi-Gear Powertrain Concept for Electric Vehicles S. 543-562

„… Electric Vehicles Entwicklung der Getriebesteuerung für ein Hochdrehzahl- Mehrgang-Antriebsstrangkonzept …” „… powertrain concept for electric vehicles high-speed electric motors and multi speed transmissions have become …” „… performance of an electric vehicle. Furthermore, powertrain losses can be reduced by implementing an …”

M. Jordan, P. Tenberge Optimized Start-Stop-Control of a P2-Hybrid – Identification of critical parameters for comfort and timing S. 421-434

„… of the complete drivetrain of various customers' vehicles were devised. The aims of these …” „… exaggeration of forces acting on the vehicle frame and low frequency drivetrain torsional vibrations, which …” „… will result in vehicle judder. The cranking characteristic of the engine and the torque transfer from …”

R. Welter, M. Kneißler, M. Hausner, D. Schulteis The Fascination of Clutch-by-Wire S. 121-136

„… Serieneinsatz sprechen. Abstract To connect the clutch pedal in vehicles with manual transmissions not …” „… important arguments to support future production plans. 1. Introduction Clutch actuation in vehicles …” „… that used for the gas pedal. There has already been no shortage of test vehicles and feasibility …”

H.-W. Raedt, F. Wilke, C.-S. Ernst Lightweight Design in transmission by forging technology in passenger cars and light commercial vehicles S. 485-502

„… vehicles Dr.-Ing. Hans-Willi Raedt, Hirschvogel Automotive Group, Denklingen; Dipl.-Ing. Frank …” „… VDI Congress Drivetrain for Vehicles, the Lightweight Forging Initiative has demonstrated a …” „… undertaking is now being continued in a Phase II in the light commercial vehicle segment ("Light Duty Truck …”

doi.org/10.51202/9783181022764

VDI Wissensforum GmbH - ELIV-MarketPlace 2018

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VDI Wissensforum GmbH (ed.)

ELIV-MarketPlace 2018

Series: VDI-Berichte

Volume 2338 2018

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C. Lausser Electrical heaters for hybrid-and battery electrical vehicles S. 163-172

„… Source: Eberspächer Electrical heaters for hybrid-and battery electrical vehicles Christof Lausser …”

B. Stiller, S. Kampl Solid State Solutions for HV traction batteries S. 173-174

„… offering today an interesting alternative to mechanical High-Voltage relays. For the battery main switch …” „… to use Super Junction Mosfet’s to disconnect High Voltage batteries inside the electric vehicle …” „… application “Battery Main Switch”. The presentation gives practical hints for the implementation of a …”

A. Lapp, C. Bohne, O. Koller, T. Thiel, C. Boesig, R. Oberfell, W. Appel Journey to a scalable & fail-operational E/E-architecture for Highly Automated Commercial Vehicles S. 209-222

„… Journey to a scalable & fail-operational E/E-architecture for Highly Automated Commercial Vehicles …” „… power sources, battery management devices, coupling elements and electrical consumers. Based on this …” „… , e.g. for environmental sensing, data processing, automated vehicle t l l f il ti l / r it tur …”

Titelei/Inhaltsverzeichnis

„… heaters for hybrid-and battery electrical vehicles …” „… Safe, Secure and Intelligent Vehicles . . . . . . . . . . . . . . . . .67 T …” „… analysis regarding efficiency and reliability – truck battery analysis as an example …”

doi.org/10.51202/9783181023389

VDI Wissensforum GmbH - PIAE Europe 2023

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VDI Wissensforum GmbH (ed.)

PIAE Europe 2023

Series: VDI-Berichte

Volume 2418 2023

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F. Groh, R. Apfelbeck, W. v. Gilst, A. Karl Innovative shear panel in plastic for vehicles with shortened battery modules S. 519-532

„… Innovative shear panel in plastic for vehicles with shortened battery modules Dipl.-Ing. F. Groh …” „… and range. In vehicles with a shortened battery variant, a so-called shear panel is required to …” „… connect together the battery module and the vehicle rear end. Here this shear panel makes a decisive …”

J. Haspel, C. Höfs Engineering plastics as enablers for HV battery systems of the next generation S. 103-112

„… component of battery electric vehiclesAlongside the electric motor, the high-voltage battery (HV battery) is …” „… vehicles (BEVs) is the high-voltage battery, which accounts for a significant proportion of the added value …” „… structuralcomponents: the lid, the so-called battery tray and the underbody protection. Depending onOEM and vehicle …”

W. Schijve, R. Bhairi, F. Becker, K. Fischer, M. Emonts Multi-material options for future fire and impact resistant battery casings S. 395-412

„… , F. Becker, K. Fischer, M. Emonts, AZL Aachen GmbH, Aachen Abstract Battery electric vehicles …” „… battery electric vehicles (BEV), see example in Figure 1, showing the global yearly sales predictions for …” „… , the energy efficiency of battery vehicles is much better than for hydrogen/fuel-cell vehicles, as …”

G. Gardère, A. Kezmane Composite Material for Automotive Mass Production Applications S. 343-354

„… , VALEO is a major player providing innovative solutions for autonomous driving, vehicle electrification …” „… composite battery casing with the same OEM followed in 2021 and the latest project is to develop a composite …” „… , battery casing), front end modules and airflow management solutions (active grille shutters,active air dam …”

Entwicklung Leichtbau-Unterfahrschutz für BEVs in FVK-Bauweise Development of a lightweight underride guard for BEVs in FRP S. 61-72

„… battery box, as it fulfills a central protective function for the overlying battery during driving …” „… operation and for cases of misuse. For BEVs, this component covers the underside of the entire battery box …” „… impact events from the underside of the vehicle are also relevant misuse cases for the dimensioning of …”

T. Lindemann Lightweight Thermoplastic Swing Doors for EVs S. 129-134

„… of vehicle weight. At the same time, an ever-growing number of hybrid and electric vehicle …” „… vehicle’s aerodynamic performance. Integrating these technologies and design features using thermoplastics …” „… manufacturers pursue all opportunities to take weight out of vehicles to meet emissions requirements and extend …”

M. Schlummer, D. Arends Recycling of Plastics from Automotive Shredder Residues S. 275-288

„… Engineering and Packaging, Freising, Germany Abstract In the production process and at the end of a vehicle …” „… more plastics from end-of-life vehicles (ELV). The drive for sustainable business policies has …” „… ]. ELV composition and state-of-the-art treatment in Germany In Germany, almost 3 million vehicles were …”

E. Spini, R. Galeazzi Reinforced polyamides with low environmental impact: post-consumer materials S. 627-644

„… dismantled vehicles was developed thanks to the CarE-Service project funded within the Horizon 2020 programme …” „… high-value materials coming from electric and hybrid vehicles. In that initiative, RadiciGroup …” „… hybrid vehicles (E&HEVs) that offer innovative mobility services to European citizens. Such services and …”

S. Lang, C. Niermann Sustainably high-quality! Are recyclates the only way to reduce CO2? S. 159-182

„… in Table 3. In the case of battery-electric vehicles, the CO2 footprint is lower in the use phase due …” „… relevant extent during use. VDI-Berichte Nr. 2418, 2023 173If the vehicle weight is reduced, this …” „… automatically results in a CO2 saving. For a diesel vehicle of the compact class, this saving has been …”

Titelei/Inhaltsverzeichnis

„… for vehicles with shortened battery modules 519Innovatives Schubfeld in Kunststoffbauweise für …” „… plastics as enablers for HV battery systems of the next generation 103Technische Kunststoffe als …” „… GmbH, TelligMulti-material options for future fire and impact resistant battery casings 395W. Schijve …”

F. Wazula, H. Tattko, A. Sumfleth Star panel of the Mercedes Benz EQS – New design meets new challenges S. 33-46

„… one hand, this is the visual recognizability as a battery-powered vehicle (BEV) with clear …” „… design options for the vehicle exterior, especially for the front of the vehicle. While the front was …” „… now appearing for electric vehicles. In addition to new design possibilities, the panels, on the other …”

S. Sampson, L. Fredriksson, M. Bromberger Design for Sustainability Targeting the Strategic Application of Topology Optimization – Lightweighting of structural parts and subsystems S. 437-450

„… acoustics The significant difference in battery electric vehicle packaging in addition to the change in …” „… sustainable design for parts and sub-systems. This paper will focus on three key areas: i) global vehicle …” „… and cost constraints. Fig. 1: Comparing vehicle architectures, BEV vs ICE. VDI-Berichte Nr. 2418 …”

F. Groh, R. Apfelbeck, W. v. Gilst, A. Karl Innovatives Schubfeld in Kunststoffbauweise für Fahrzeuge mit verkürzten Batteriemodulen S. 533-546

„… Bei batteriebetriebenen elektrischen Fahrzeugen (eng.: battery electric vehicle, kurz: BEV) kommen …”

doi.org/10.51202/9783181024188

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