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VDI Wissensforum GmbH - Plastics in Automotive Engineering 2017

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VDI Wissensforum GmbH (Hrsg.)

Plastics in Automotive Engineering 2017

Reihe: VDI-Berichte

Band 4348 2017

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Titelei/Inhaltsverzeichnis

„… ic s in A u to m o ti ve E n g in e e ri n g 2 0 1 7 Plastics in Automotive Engineering K …” „… Plastics in Automotive Engineering © VDI Verlag GmbH · Düsseldorf 2017 Alle Rechte, auch das des …” „… the annual international plastics conference 'Plastics in Automotive Engineering 2017'. Overview …”

G. Prautzsch, T. Stier, T. Coeln Electrochemical corrosion and its prevention with polyamides S. 241-244

„… as a member of the KD Feddersen Group (Hamburg) has been involved in the production of engineering …” „… . Glass-fiber-reinforced polyamides 6, PA66, 6.10, 6.12 play an indispensable rôle in the international automotive industry …” „… engine test benches in the automotive industry where 3000 hours of continuous running with different …”

P. Hörmann, K. Bornemann, F. Flueggen, H. Herten, V. Hohm, T. Ströhlein Lightweight design at Volkswagen S. 203-214

„… disadvantages of fiber-reinforced plastics (FRP) are known in the context of an application in automotive …” „… have not yet succeeded in breaking through commercially as regards an automotive high-volume …” „… example, for the construction industry. Where is the challenge in using this technology for automotive …”

M. Franzen, G. Oberhofer, R. Schwarzer Improved crash simulation of endless-fiber-reinforced thermoplastics – organic sheets S. 109-120

„… weight reduction in the automotive area. However these materials feature a very complex mechanical …” „… , correctly predicting the elastic, plastic and fracture behavior in dynamic impact loadings. MATFEM …” „… Kirchhoff Automotive Deutschland GmbH have developed a material model for crash simulations in order to be …”

J. Gómez-Monterde, J. Hain, M. Ll. Maspoch Characterization of microcellular plastics for weight reduction in automotive interior parts S. 165-178

„… Characterization of microcellular plastics for weight reduction in automotive interior parts …” „… Catalunya-BarcelonaTech, Terrassa, Barcelona, Spain Abstract The present work deals with foaming plastic materials in …” „… order to reduce weight, cost and carbon footprint in automotive parts. Glass-fiber-reinforced …”

J. Reddemann, H. Seifert Energy-efficient production of thermoplastic CFRP parts by one-step direct processing S. 135-144

„… compared with aluminum [2]. The current utilization of fiber composites in automotive engineering has …” „… plastics have so far in the automotive industry been used mainly in areas of application involving small …” „… improving energy efficiency in the production of fiber-reinforced plastic components is the so-called …”

P. Gamonal-Repiso, J.M. del-Mazo, M. Sánchez-Soto Surface quality: improving the quality perception of molded parts S. 191-202

„… surface. 1. Introduction Quality appearance is of great importance in the production of automotive …” „… , from the point of view of automotive applications, are shown in Table 4. Sa Sq Sz A B C A …” „… standardized procedure in the sampling conditions for textured surfaces in automotive applications. 200 …”

A. Hoffmann It doesn't get greener than this! – Sustainable, economical, safe: engineering recyclates for the automotive industry S. 157-160

„… fuels has paved the way for lightweight plastics in many automotive applications. If this green approach …” „… in the automotive sector are a condition of delivery. We produce on the very latest systems with …” „… It doesn't get greener than this! Sustainable, economical, safe: engineering recyclates for the …”

D. Häffelin Innovative processing of thermoplastic composites for the Porsche Panamera brake pedal – Continuous-fiber technology for safety components in the vehicle S. 121-134

„… Continuous-fiber technology for safety components in the vehicle Dipl.-Ing. D. Häffelin, BOGE Rubber & Plastics …” „… quality-assured cost-effective vehicle systems in relevant numbers with the potential for further increases in …” „… economically in large-scale production. Taking a safety component as an example, BOGE Rubber & Plastics …”

A. Liebsch, R. Kupfer, M. Gude, P. Müller, N. Andricevic Hollow profiles, organo-sheets and LFRT node structures: hybrid components made of fiber-reinforced plastics for automotive serial production S. 215-226

„… fiber-reinforced plastics for automotive serial production A. Liebsch, R. Kupfer, M. Gude, Institut für …” „… major technical challenge here is the high process pressures in injection molding and the resulting …” „… . Motivation The further development of electric mobility is currently a research and development focus in …”

doi.org/10.51202/9783182443483

VDI Wissensforum GmbH - PIAE Europe 2023

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VDI Wissensforum GmbH (Hrsg.)

PIAE Europe 2023

Reihe: VDI-Berichte

Band 2418 2023

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Titelei/Inhaltsverzeichnis

„… workshopsWorld Cafés: Manufacturing trends in plastic components++Hands-on area: exhibits to touch and discuss …” „… , Renault, Guyancourt, FranceUse of plastic in the new MAN truck – sustainable solutions, also through the …” „… | 148 mm x 210 mm Materials in the electrified drive/ Werkstoffe im elektrifzierten BereichEngineering …”

M. Schlummer, D. Arends Recycling of Plastics from Automotive Shredder Residues S. 275-288

„… spectroscopic sorting methods can also be used in the sorting of plastic-rich automotive shredder residues: XRT …” „… Engineering and Packaging, Freising, Germany Abstract In the production process and at the end of a vehicle …” „… qualities of sorted regrinds. In the recent years the Fraunhofer Institute for Process Engineering and …”

D. Braun, E. Kougioumtzi, O. Geiger, M. Prinz From Scrap Tires to Door Handles S. 427-436

„… From Scrap Tires to Door Handles High-Performance Plastic Parts made from Sustainable Engineering …” „… not be sufficient to meet the requirements. In particular, for safety-relevant plastic components with …” „… engineering plastics in particular will not be limited to mechanical processing processes. Added to this is …”

N. Schlutig Pushing the boundaries of eco-solutions based on recycled polypropylene compounds for contributing to sustainable cars of the future S. 213-228

„… ' market share in automotive manufacturing. With this aim in sight, since 1992 SPCEU has been developing …” „… thermoplastics like PA and PBT compounds in mechanical and structural automotive applications. This ‘new …” „… compared to engineering plastics to see whether any benefits are secured in terms of the carbon footprint …”

A. Bunjes Systematic investigations into the molecular and material properties of impact-modified PP recyclates for automotive applications S. 601-612

„… components in automotive engineering. From a technical point of view, their use is made more difficult by …” „… possible molecular changes in the plastic during the recycling process, which can ultimately also affect …” „… sustainable products has been increasing for years. For the automotive industry, this means, in particular, a …”

H. Häberle Use of plastic in the new MAN truck – sustainable solutions, also through the use of recyclates S. 83-92

„… finish - the logo element of MAN Nutzfahrzeuge AG], Plastics in Automotive Engineering, VDI Verlag 2008 …” „… polypropylenes - does PA 6 still have a future?], Plastics in Automotive Engineering, VDI Verlag 2017 [4] Häberle …” „… Use of plastic in the new MAN truck – sustainable solutions, also through the use of recyclates …”

S. Sampson, L. Fredriksson, M. Bromberger Design for Sustainability Targeting the Strategic Application of Topology Optimization – Lightweighting of structural parts and subsystems S. 437-450

„… performance of these parts in early concept has been a major challenge within the automotive industry. 4 …” „… . Holistic approach needed The process of using structural plastic inserts to improve a body-in-white’s (BIW …” „… addressing problems encountered in automotive development, Sika is a key development partner for both …”

M. Barbolini, F. Naudin Cooling pipes for high performance application based on PPS S. 123-128

„… injection technology (PIT) for plastic coolant pipes in the automotive industry. The advantages of PIT over …” „… Automotive, Laives, Italy; Ing. François Naudin, Celanese Engineering Materials, Sulzbach Abstract THERMAL …” „… creep resistance is needed. It is increasingly used in the automotive sector where resistance to fuel …”

W. Hübsch, H. Dannbauer, C. Gaier, S. Fischmeister Development process of short-fiber-reinforced plastic components with regard to structural durability S. 301-320

„… outstanding role in automotive engineering as a way of reducing fuel consumption and protecting the …” „… successfully in the automotive industry, rail vehicle industry and general mechanical engineering for about 30 …” „… method, automotive engineering, short-fiber-reinforced plastics, fiber orientation, S-N curve …”

M. Däbritz, K. Scherer Halving the CO2 footprint through process integration in the production of coated plastic parts S. 239-256

„… GmbH commenced production of injection-molded parts in engineering plastic for the automotive industry …” „… Halving the CO2 footprint through process integration in the production of coated plastic parts …” „… department. 1.2 Introduction However, it is not only in the automotive sector that due to requirements …”

F. Meißen, H. Gleich The next level of polymer parts in CAE – From the process to the process chain, from the individual part to the assembly S. 355-362

„… the world, demand for plastic components is also continuously increasing in the automotive industry …” „… similar way to many other branches of industry, the use of plastics is also increasing in the automotive …” „… and requires less secondary finishing. 1. Predictive engineering in plastics applications Throughout …”

J. Haspel, C. Höfs Engineering plastics as enablers for HV battery systems of the next generation S. 103-112

„… materials in a complex and costly manner, despite engineering plastics offering great potential here through …” „… requirements for materials. Engineering plastics can beprecisely adapted to the needs of the automotive …” „… of a plastic battery housing In a joint project, Envalior, Dormagen and Kautex Textron GmbH & Co KG …”

S. Lang, C. Niermann Sustainably high-quality! Are recyclates the only way to reduce CO2? S. 159-182

„… applications in automotive engineering. The increasing demand for sustainable materials is already leading to a …” „… ., Carsten Niermann, M.Sc., AKRO-PLASTIC GmbH, Niederzissen; Abstract In order to counteract man-made …” „… : Plastics Europe, Korea LCI and Ecoinvent 2.2) 2. Sustainable raw materials for plastic compounds In …”

R. Hofer, M. Jacobi 26% weight savings in an automotive headlight housing due t o MuCell® foaming technology S. 383-388

„… 26% weight savings in an automotive headlight housing due to MuCell® foaming technology Getting …” „… the most out with MuCell Engineering Roman Hofer, 2LIMIT GmbH, Dresden; Dipl.-Ing. Martin Jacobi …” „… recent automotive generations and the L/d ratio (injection path length to wall thickness) has thereby …”

K. C. Keller What society and values could look like tomorrow – And what that could mean for the automotive future S. 689-0

„… automotive future will look different In each future scenario, mobility, the automotive, infrastructure …” „… , given the anticipated role of gamification. Regarding the automotive-futures in the Bonus-System …” „… as their approach to sustainability. Therefore, the automotive futures in the “Return of the blocs …”

Entwicklung Leichtbau-Unterfahrschutz für BEVs in FVK-Bauweise Development of a lightweight underride guard for BEVs in FRP S. 61-72

„… automotive engineering. Classic underbody panels made of GMT (glass-mat-reinforced thermoplastic) with a …” „… the art. In the course of the early evaluation of lightweighting approaches in plastic as …” „… Development of a lightweight underride guard for BEVs in FRP Thermoplastic lightweight …”

W. Hübsch, H. Dannbauer, C. Gaier, S. Fischmeister Entwicklungsprozess kurzfaserverstärkter Kunststoffkomponenten bezüglich Betriebsfestigkeit S. 321-342

„… Components in Mechanical Engineering”, VDMA Verlag Frankfurt/Main, 7. Ausgabe, 2020. [11] Minichmayr R …” „… Wolfgang Hübsch, Helmut Dannbauer, Christian Gaier, Stefan Fischmeister, Engineering Center Steyr GmbH …” „… vermehrt in Bereichen eingesetzt wo die Betriebsfestig-keit zu den Kernfunktionen zählt. Beispiele dafür …”

doi.org/10.51202/9783181024188

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VDI Wissensforum GmbH (Hrsg.)

PIAE EUROPE

2020

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T. Stier, N. Lammert, C. Heinz, N. Unger Additive manufacturing based on screw extrusion: machines, material and applications in the automotive industry S. 181-196

„… employees in Europe, Asia and South America, we are producing over 165,000 tons of engineering plastic …” „… automotive industry. As a specialist in cockpits, door panels, bumper modules and innovative plastic vehicle …” „… automotive industry Dipl. Ing. T. Stier, Akro-Plastic GmbH, Niederzissen; N. Lammert, M. Sc., Yizumi …”

Titelei/Inhaltsverzeichnis

„… 20 interactive workshops World Cafés: Manufacturing trends in plastic components + + Hands-on area …” „… of polyamide integrated in the plastic front-end carrier of the new Mercedes S-Class …” „… #EngineeringTomorrowsMaterials Magenta Yellow Black March 25-26, 2020, Mannheim, Germany Black PI …”

M. Hoyer Process-integrated material compounding for the sustainable manufacture of high-strength components S. 15-28

„… an elementary process in automotive engineering for the targeted modification of component properties …” „… plastics, which are often used in technical applications or in automotive engineering, there thus is a …” „… for stable and fully traceable processes. The use of fiberreinforced materials in automotive …”

S. Schmitz, D. Fischer Radiation cross-linking of plastics as a finishing process in series production S. 197-206

„… plastics and in certain applications can replace them. Plastic components thus achieve significantly …” „… trigger chemical reactions in the plastic parts and thus lead to a cross-linking of the molecules …” „… plastic ensure a sufficiently high strength even at temperatures of more than 350 °C. In addition, the …”

J. Rosenberger Innovative large-scale production application of thermoformed parts for electric vehicles S. 115-122

„… customer with exclusive engineering and development support in its own development and service center …” „… dies and about 10% to 20% compared to molds for plastic injection molding. In addition, in …” „… scratch-resistant, colourfast and has an optical depth effect. The plastic components for the body are pigmented in …”

R. Chaaya, J. Puta, P. Hasl, J. Goetzelmann Composite space frame: structural reinforcement for automotive liftgates/tailgates S. 9-14

„… needed in the automotive sector. For the core, up to 600,000 pieces per year can be produced by one …” „… Composite space frame: structural reinforcement for automotive liftgates/tailgates R. Chaaya …” „… vehicle's structure. The first applications of this technology in the automobile is for tailgates and …”

J. De Boever, G. Spingler Crash simulation of the new TNGA intake manifold in glass-fiber-reinforced polyamide S. 43-60

„… are used to both describe static and dynamic behavior. In the automotive industry in mass-production …” „… during the design phases. In the plastic industry, one method consists of making an injection process …” „… time. When the design is completed, requirements are defined in the tooling engineering so as to …”

325 Group Renault Plastic Material Vision for New Mobility Trends S. 311-332

„… too expensive for high-volume models in the automotive industry, although there are further …” „… Group Renault Plastic Material Vision for New Mobility Trends Expectation and Opportunities with …” „… explain briefly the plastic strategy of Group Renault depends strongly on the new definition of mobility …”

F. Vetter Emissions and odor under control – Thermoplastic elastomers for the vehicle interior S. 149-164

„… in automotive interiors has been a topic since the early 1980s. In order to do justice to the …” „… subject of emissions and odor in the automotive sector, KRAIBURG TPE started a project some years ago …” „… in the area of emission and odor have been worked out and KRAIBURG TPE's portfolio for automotive …”

W. Franz Effizienz- und Qualitätsverbesserung bei der Farbabstimmung im PKW Innenraum durch Digitales Color Matching S. 371-0

„… injection and compression molding of bipolar plates in the fuel cell application. Polymer Engineering and …” „… im Feldversuch getestet und ist nun in deren Fertigungsprozess integriert. 2. Traditionelle …” „… aufwändig in der nötigen Stückzahl erstellt und nach Prüfung global verteilt. Die Empfänger sind die …”

doi.org/10.51202/9783181023693

VDI Wissensforum GmbH - Kunststoffe im Automobilbau 2017

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VDI Wissensforum GmbH (Hrsg.)

Kunststoffe im Automobilbau 2017

Reihe: VDI-Berichte

Band 4347 2017

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M. Franzen, G. Oberhofer, R. Schwarzer Improved crash simulation of endless-fiber-reinforced thermoplastics – organic sheets S. 113-124

„… weight reduction in the automotive area. However these materials feature a very complex mechanical …” „… , correctly predicting the elastic, plastic and fracture behavior in dynamic impact loadings. MATFEM …” „… Kirchhoff Automotive Deutschland GmbH have developed a material model for crash simulations in order to be …”

Titelei/Inhaltsverzeichnis

„… reduction in automotive interior parts Dr. J. Gómez-Monterde, SEAT SA, Martorell, Spain; Dipl.-Ing. J …” „… VDI-Gesellschaft Materials Engineering Kunststoffe im Automobilbau © VDI Verlag GmbH · Düsseldorf 2017 Alle …” „… Wiedergabe (Photokopie, Mikrokopie) und das der Übersetzung, vorbehalten. Printed in Germany ISBN …”

J. Gómez-Monterde, J. Hain, M. Ll. Maspoch Characterization of microcellular plastics for weight reduction in automotive interior parts S. 167-180

„… Characterization of microcellular plastics for weight reduction in automotive interior parts …” „… Catalunya-BarcelonaTech, Terrassa, Barcelona, Spain Abstract The present work deals with foaming plastic materials in …” „… order to reduce weight, cost and carbon footprint in automotive parts. Glass-fiber-reinforced …”

P. Gamonal-Repiso, J.M. del-Mazo, M. Sánchez-Soto Surface quality: improving the quality perception of molded parts S. 193-204

„… surface. 1. Introduction Quality appearance is of great importance in the production of automotive …” „… , from the point of view of automotive applications, are shown in Table 4. Sa Sq Sz A B C A …” „… standardized procedure in the sampling conditions for textured surfaces in automotive applications. 200 …”

doi.org/10.51202/9783182443476

VDI Wissensforum GmbH - Plastics in Automotive Engineering PIAE EUROPE

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VDI Wissensforum GmbH (Hrsg.)

Plastics in Automotive Engineering PIAE EUROPE

Reihe: VDI-Berichte

Band 2343 2019

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T. Wagner New testing techniques as a support for innovations in plastics development – Material testing as a building-block of product development S. 325-336

„… make new innovative plastic developments possible in the first place. Concrete examples from three …” „… of crash behavior with plastic components. In a high-speed tear-resistance test, the required high …” „… manufacturing has increased significantly in the automotive industry. In this context, the VDI 3405 standard …”

S. Tostar Volvo Cars recycled plastics strategy – Kick-starting with a recycled-plastics demo car S. 1-4

„… calculated on the basis of the actual weight of recycled plastic in a component and not by the weight of the …” „… the use of recycled plastic on the part of any premium automotive manufacturer. Volvo Cars is on a …” „… recycled-plastics demo car Challenges within the automotive industry One of the challenges in realizing this …”

Titelei/Inhaltsverzeichnis

„… 120 exhibitors 20 interactive workshops World Cafés: Manufacturing trends in plastic components …” „… . Gude, Institut für Leichtbau und Kunststofftechnik, TU Dresden Tape technology in automotive serial …” „… Application of a hybrid test specimen for designing potting compounds in automotive electric-drive motors …”

D. Degenhardt, L. Greve Elasto-viscoplastic temperature-dependent material model for a talc-filled PP/PE copolymer S. 57-76

„… and parametrization of unreinforced polymers for crash simulation]. Plastics in Automotive Engineering …” „… . 1. Introduction The application of thermoplastic polymers in the automotive industry has steadily …” „… reason they are assumed to be the same. In the automotive industry, this material finds wide application …”

T. Bröker, N. van Riel, G. Slik, Berend Hoek 30% weight savings and process improvement with a new ABS-LGF alloy material replacing metal for an instrument carrier, enabling a high dimensionally stable part S. 533-552

„… reduction continues to have high priority in the automotive industry. Lightweight construction plays a very …” „… plastic solution. 2. Successful material substitution thanks to close collaboration In 2015, Trinseo …” „… components are to be replaced by plastic parts in order to effectively reduce weight. Glass-fiber-reinforced …”

S. Glaser, A. Wonisch, D. Fertig Thermomechanical simulation of glass-fiber-reinforced plastic components with Ultrasim® S. 115-132

„… pedestrian protection], VDI Conference Plastics in Automotive Engineering, Mannheim 2006, conference …” „… requirements must be met. Particularly in the automotive sector, components produced by the injection-molding …” „… view to assisting customers in the design of their plastic components [2-4]. With the aid of a …”

C. Schütz, L. Lewerdomski, E. Körner, C. Winkelmann Sustainable materials for the interior parts S. 5-16

„… definition of which is particularly oriented in the automotive sector on the basis of their production …” „… property profile, engineering plastics represent a steadily growing group of materials in dominant …” „… industrial sectors [1]. Particularly in the automotive industry, plasticspecific manufacturing processes …”

W. Kornsteiner, F. Lim, H. Heitkamp, H. Traut Optimized MuCell design with FEA support of a crash-relevant functional part with high requirements for surface quality S. 553-566

„… produce foamed parts, with the focus on engineering parts and precision items. In general, the MuCell …” „… can exploit further potentials in designing plastic components and in mold construction. These not …” „… plastic component. In order to maintain this single-phase solution, a screw position regulator, a machine …”

A. Falke, M. Bohn, T. A. Osswald The systematic path to dimensionally stable plastic components – Differentiation of acceptance dimensions and utilization dimensions S. 277-300

„… into account in functional design if dimensionally stable and thus properly functioning plastic molded …” „… changes in a plastic component that take place between production of the molded part and its utilization …” „… are being measured. Special aspects of measuring plastic molded parts are examined in order to ensure …”

S. Bürger, A. Kaplangiray, K.-U. Lichi Automotive interior decorative bezels in the 2K reverse grain overmolding manufacturing process S. 373-388

„… Automotive interior decorative bezels in the 2K reverse grain overmolding manufacturing process …” „… automotive applications are usually designed with paint-system surfaces as in-mold laminated components (IML …” „… avoiding sharp-edged transitions and angles, stagnation areas are excluded in which plastic could be …”

D. Degenhardt, L. Greve Elasto-viskoplastisches temperaturabhängiges Materialmodell für ein Talkum-gefülltes PP/PE Copolymer S. 77-96

„… in Automotive Engineering International Conference, Mannheim, 2018 [9] Rahava, R., Caddell, R.M …” „… , non-linear plastic Poisson’s ratio and fracture strain under uni-axial tension. The model validation is …” „… . 1. Einleitung Die Anwendung thermoplastischer Polymere im Automobilbau hat in den letzten Jahren …”

M. Trenktrog, C. Massonet, J. Ludwig, D. Backes Design and validation of functionally integrated interior components for energy-efficient vehicle cabin heating S. 233-254

„… choice of boundary conditions is based on common automotive air-conditioning systems already in series …” „… heating system confirm the potential for automotive applications mentioned above. In terms of energy, use …” „… non-uniform thermal environment Frontiers of Energy and Power Engineering in China SP Higher Education Press …”

doi.org/10.51202/9783181023433

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